Systems Covered:
Engine (internal components, top-end, bottom-end, cooling, lubrication), Fuel System (carburetor, fuel tank, fuel lines), Ignition System (CDI, magneto, spark plug, ignition timing), Exhaust System (muffler, pipe), Transmission (gearbox, clutch, primary reduction gear, kickstart mechanism), Drivetrain (drive shaft, rear axle, sprocket), Suspension (front forks, rear shock/strut, swingarm), Brakes (front disc, rear drum/disc depending on exact sub-model, master cylinder, calipers, brake lines), Electrical System (wiring harness, lighting, battery, rectifier), Chassis and Frame, Bodywork (panels, fenders, seat, handlebars).
Procedures Included:
Complete disassembly and reassembly, engine overhaul, carburetor tuning and rebuilding (main jet, slow jet, mixture screw adjustments), ignition system testing and repair, suspension adjustments and rebuilds, brake system service, clutch adjustment and replacement, drivetrain maintenance, electrical troubleshooting (no spark issues), fluid changes (engine oil, coolant, brake fluid), component replacement (piston, connecting rod, crankshaft, magneto, stator), frame inspection and repair, routine maintenance schedules.
Technical Depth:
Comprehensive, covering all aspects from routine maintenance and adjustments to complete engine and chassis rebuilds. Includes detailed diagnostic procedures, torque specifications, part diagrams, and troubleshooting guides for various common problems.