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Harley Davidson FXLR Low Rider Custom & Anniversary Complete Workshop Service Repair Manual 1987 1988 1989 1990 1991 1992 1993 1994

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXLR Low Rider Custom & Anniversary Model Variant: Low Rider Custom, Anniversary Product Type: Workshop Service Repair Manual Codes Chassis Code: FXLR 👋...
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UGS: 501306
Harley Davidson FXLR Low Rider Custom & Anniversary Complete Workshop Service Repair Manual 1987 1988 1989 1990 1991 1992 1993 1994
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXLR Low Rider Custom & Anniversary
Model Variant:
Low Rider Custom, Anniversary
Product Type:
Workshop Service Repair Manual
Codes
Chassis Code:
FXLR
👋 Introduction
Market Position
Positioning:
The FXLR Low Rider was a significant model in Harley-Davidson's lineup during this era, offering a blend of classic cruiser styling with a slightly sportier, more customizable platform compared to the standard Low Rider. It appealed to riders seeking a distinctive look and a solid V-twin riding experience.
Competitive Analysis
Competitors:
Competed against other American V-twin cruisers and some Japanese offerings aiming for a similar aesthetic and performance profile. Harley-Davidson's brand loyalty and engineering were key differentiators.
Key Features
Model Features:
Distinctive low-slung profile, custom styling elements, comfortable riding position, powerful V-twin engine, often featuring anniversary editions with special paint and badging.
Manual Value
Value Proposition:
Provides essential, in-depth technical knowledge for owners and mechanics to maintain, troubleshoot, and repair their FXLR models, preserving performance and value.
📋 Manual Details
Coverage Areas
Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994
Page Count
Estimated Pages:
Extensive (specific count not provided, typical for full workshop manuals of this era)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, specific component repair (e.g., carburetors, ignition, exhaust).
Transmission:
Gearbox disassembly, inspection, repair, clutch operation, drive systems.
Electrical System:
Wiring diagrams, lighting, ignition, charging system, starter, diagnostics.
Chassis And Frame:
Frame inspection, suspension (front fork, rear shocks), steering, wheel bearings.
Brakes:
Brake system diagnosis, caliper overhaul, master cylinder repair, hydraulic lines, brake fluid specifications.
Fuel System:
Carburetor service (e.g., Keihin CV), fuel pump, fuel lines, tank maintenance.
Bodywork And Trim:
Fender removal, tank installation, seat adjustment, accessory mounting.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug service, chain adjustment, lubrication points.
Troubleshooting:
Diagnostic flowcharts, common problem identification, symptom-based solutions.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement.
Component Disassembly:
Step-by-step instructions for dismantling all major vehicle components.
Assembly And Adjustment:
Torque specifications, alignment procedures, initial setup.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and component specifications.
📊 Manual Specifications
File Format
Format:
Digital Download (likely PDF)
Print Quality
Quality:
High-resolution scans, enabling clear reproduction of diagrams and text.
Binding Type
Type:
Not applicable (downloadable)
Paper Type
Type:
Not applicable (downloadable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution (Evo) V-twin
Displacement:
82 cubic inches (1339 cc)
Bore X Stroke:
3.50 in x 4.25 in (88.9 mm x 107.95 mm)
Compression Ratio:
8.3:1 to 9.1:1 (depending on specific year/variant)
Valve Train:
OHV, 2 valves per cylinder
Power Output:
Approximately 60-70 HP (estimated, figures varied)
Torque Output:
Approximately 70-80 ft-lbs (estimated, figures varied)
Fuel System
Carburetor:
Keihin CV (Constant Velocity) 40mm
Fuel Type:
Unleaded gasoline, 91 octane (or higher) recommended
Ignition System
Ignition Type:
Electronic Ignition (CDI or similar)
Lubrication
Oil Type:
Harley-Davidson Genuine V-Twin Oil SAE 20W-50 recommended
Oil Capacity:
Approximately 3 quarts (2.8 liters) with filter change
🔧 Transmission
Standard
Type:
5-speed constant mesh
Primary Drive:
Duplex chain
Final Drive:
Belt drive
Features
Clutch Type:
Wet, multi-plate
Transmission Fluid Type:
Harley-Davidson Primary Chaincase Lubricant
Transmission Fluid Capacity:
Approximately 24 US fl oz (0.71 L)
📐 Dimensions
Exterior
Wheelbase:
Approximately 62.5 inches (1588 mm)
Seat Height:
Approximately 27.0 inches (686 mm)
Ground Clearance:
Approximately 4.7 inches (119 mm)
Weights
Dry Weight:
Approximately 550 lbs (250 kg)
Gross Vehicle Weight Rating:
Typically around 900-950 lbs (408-431 kg)
Fuel Capacity:
Approximately 3.5 gallons (13.2 liters)
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycles of this era generally did not undergo standardized crash testing like automobiles. Safety was primarily based on mechanical integrity and design.
Active Features
Braking System:
Disc brakes front and rear. Front caliper typically 4-piston, rear typically 2-piston.
Lighting:
Halogen headlamp, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Steel tube frame provides inherent structural integrity.
💡 Technology Features
Infotainment
Features:
Minimal by modern standards. Primarily focused on analog gauges (speedometer, tachometer, oil pressure, voltage). No integrated infotainment or digital displays.
Driver Assistance
Features:
None.
Connectivity
Features:
None.
Performance Enhancements
Tuning Potential:
Significant aftermarket support for engine tuning, exhaust upgrades, and carburetor modifications, allowing for considerable performance enhancements.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 2,500-3,000 miles or 6 months, whichever comes first.
Primary Fluid Interval:
Every 5,000 miles or 12 months.
Transmission Fluid Interval:
Every 10,000 miles or 24 months.
Spark Plug Replacement:
Approximately every 5,000-7,500 miles.
Fluid Specifications
Engine Oil Grade:
SAE 20W-50 (Harley-Davidson V-Twin specific recommended)
Primary Chaincase Fluid:
Harley-Davidson Primary Chaincase Lubricant (or equivalent)
Transmission Oil Type:
Harley-Davidson Transmission Lubricant (or equivalent, often a heavier viscosity)
Brake Fluid:
DOT 4 (check specific model year for exact specification)
Known Issues
Common Wear Items:
Primary drive chain, belt drive components, wheel bearings, fork seals, carburetor tuning.
Evolution Engine Considerations:
While generally robust, early Evo engines could experience issues like oil leaks from pushrod tubes or tappet blocks if not maintained. Carburetor jetting and tuning can be critical for optimal performance.
Electrical Quirks:
As with many motorcycles of this era, wiring harness integrity and connector corrosion can be a source of intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, distinctive styling, and robust build quality. It has a long history of producing powerful and enduring motorcycles.
Model Evolution
Evolution Context:
The FXLR Low Rider was part of Harley-Davidson's Shovelhead to Evolution engine transition. It built upon the legacy of the Low Rider line, offering a more refined and customizable platform for the late 1980s and early 1990s. Anniversary models commemorate specific brand milestones.
Production
Production Period:
1987-1994 for the FXLR designation.
Manufacturing Location:
United States (primarily York, Pennsylvania and Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
While specific awards for the FXLR model aren't typically highlighted in the same way as cars, the Evolution engine platform itself was highly praised for its reliability and power delivery, contributing to Harley-Davidson's resurgence in the 1980s and 1990s.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to the classic Harley-Davidson experience, though maintenance requirements are acknowledged.
Certifications
Emission Standards:
Compliant with relevant emissions standards for the production years in the USA.
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