Market Position:
The Kawasaki Mojave 110 was a popular entry-level to mid-range sport ATV known for its maneuverability and reliability. This manual targets owners and independent mechanics seeking to maintain or repair these specific models.
Competitive Analysis:
Competed against ATVs from Honda (like the TRX250), Yamaha (like the Warrior 200/250), and Suzuki (like the QuadSport 80/125). The Mojave 110 offered a good balance of performance and ease of use for its class.
Key Features:
Durable construction, reliable 2-stroke engine, capable suspension for its time, and the availability of an electric start model (110E) enhanced its appeal.
Coverage Description:
Covers regular 110 model and 110E model with electric start. Comprehensive tear down and rebuild, pictures, part diagrams, torque specs, maintenance, troubleshooting.
Manual Type:
Factory Repair Manual / Service Manual
Systems:
Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Bodywork, Chassis, Steering, Lubrication System, Ignition System.
Electrical System Detail:
Includes battery, charging system (stator, regulator/rectifier), ignition system (CDI, coil, spark plug), lighting, and starter motor (for 110E model).
Procedures:
Complete tear down and rebuild, routine maintenance, troubleshooting, component replacement, adjustment procedures, diagnostic guides, electrical schematics, torque specifications, fluid change procedures, winterization/storage.
Engine Overhaul:
Complete engine rebuild, including piston, rings, cylinder, crankshaft, connecting rod, and seals. Detailed torque specs and clearances are provided.
Technical Depth:
Comprehensive, covering everything from basic maintenance and adjustments to complete engine and transmission overhauls. Includes detailed illustrations and diagrams.
Diagnostic Capability:
High. Provides systematic troubleshooting guides for common and uncommon problems, including visual checks, resistance tests, and voltage checks.
Engine Type:
2-stroke, single-cylinder
Bore X Stroke:
Information detailed in manual
Cylinder Arrangement:
Inline
Valves:
2-stroke, reed valve intake (details in manual).
Compression Ratio:
Information detailed in manual
Horsepower:
Estimated 10-12 HP (specific figures in manual)
Carburetor:
Mikuni VM series (specific model and jetting in manual)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Fuel Mixture:
2-stroke oil pre-mix (specific ratio and oil type in manual)
Carburetor Adjustment:
Manual covers idle speed, mixture screw, and main jet/pilot jet selection for optimal performance.
Lubrication Type:
2-stroke oil injection or pre-mix (depending on specific variant/market, manual clarifies)
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling System:
Air-cooled
Starting System:
Recoil (kickstart) and Electric Start (for 110E model)
Overall Length:
Information detailed in manual
Overall Width:
Information detailed in manual
Overall Height:
Information detailed in manual
Wheelbase:
Information detailed in manual
Ground Clearance:
Information detailed in manual
Dry Weight:
Approximately 250-260 lbs (specifics in manual)
Fuel Capacity:
Approximately 2.0 gallons (specifics in manual)
Payload Capacity:
N/A (ATV)
Braking System:
Front: Drum Brakes; Rear: Drum Brake. (Manual covers adjustment and maintenance)
Parking Brake:
Mechanism detailed in manual
Throttle Limiter:
Information on adjustment or removal (if applicable) in manual
Safety Switches:
Description and troubleshooting of any safety interlocks (e.g., in neutral for electric start) in manual.
Infotainment System:
N/A (Basic ATV instrumentation - speedometer, odometer, warning lights)
Driver Assistance Features:
N/A
Connectivity Features:
N/A
Electrical Schematics:
Detailed wiring diagrams for all electrical components, essential for troubleshooting. Included in manual.
Oil Change Interval:
Refer to manual for specific recommendations based on usage.
Spark Plug Replacement:
Information detailed in manual's maintenance schedule.
Air Filter Cleaning:
Recommended at regular intervals, detailed procedure in manual.
Chain Lubrication Adjustment:
Critical for drivetrain longevity; covered in manual.
Engine Oil Type:
Specific 2-stroke oil type and mix ratio detailed in manual.
Transmission Oil Type:
Manual specifies required lubricant and capacity for the CVT/transmission.
Coolant Type:
Not applicable (Air-cooled engine).
Brake Fluid Type:
Manual specifies type if hydraulic brakes are present (likely drum, so less critical than disc).
Common Issues:
Carburetor gumming due to infrequent use, electrical connections becoming corroded, wear on clutch/drive components. Manual provides troubleshooting for these.
No Spark Troubleshooting:
Manual includes detailed steps for diagnosing ignition system faults (coil, stator, CDI, wiring).
Engine Performance Issues:
Manual offers troubleshooting for poor acceleration, engine bogging, or failure to start, often related to fuel, air, or ignition.
Maintenance Schedule:
Comprehensive schedule included, covering daily checks, periodic maintenance, and major service points.
Brand Heritage:
Kawasaki has a long history in powersports, including a significant presence in the ATV market since the early 1980s with models like the Bayou and Mojave series.
Atv Development Role:
Kawasaki was a key player in the early development and popularization of ATVs, contributing to the sport's growth.
Model Evolution:
The Mojave line evolved from earlier Kawasaki ATVs, with the 110 model being a popular choice for younger riders or those seeking a nimble, lightweight machine. It paved the way for later Kawasaki ATV designs.
Production Years:
1987-1988 (for this specific manual coverage)
Manufacturing Location:
Likely Japan or USA (typical for Kawasaki ATVs of this era, specific plant information may be in manual)
