KAWASAKI MOJAVE 110 MOJAVE 110E KLF110 Full Service & Repair Manual 1987-1988

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Mots clés: 1987 1988 ATV Featured Kawasaki KLF110 MOJAVE 110 MOJAVE 110E Mojave Models Powersports

Variantes de produits

Description

This manual covers the 110 and 110E, model code KLF110, produced between 1987 and 1988. As an entry-level sport/recreational All-Terrain Vehicle (ATV), the 110 is recognized for its reliability and suitability for younger riders and general trail use. Its design emphasizes stability in off-road conditions, featuring a four-stroke, air-cooled 110 cc engine, automatic CVT transmission with chain drive, and a 2WD system. The engineering quality ensures a durable and capable machine, making it a popular choice during its production period. This comprehensive factory service and repair workshop manual provides detailed information for owners, hobbyists, and professional mechanics. It encompasses full service, repair, and troubleshooting procedures for all major systems, including the engine, fuel system, ignition, transmission, electrical, braking, suspension, steering, cooling, chassis, and body. The manual includes step-by-step instructions, diagnostic techniques, and technical specifications, enabling users to perform everything from routine maintenance like oil changes and spark plug checks to complete component overhauls and advanced electrical diagnostics, ensuring the optimal performance and longevity of the 110.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Mojave 110

Model Designation:

Mojave 110E

Model Code:

KLF110

Model Year:

1987-1988

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Manual Product Name:

KAWASAKI MOJAVE 110 MOJAVE 110E KLF110 Full Service & Repair Manual 1987-1988

👋 Introduction

Market Position

Target Audience:

Owners, hobbyists, and professional mechanics working on Kawasaki Mojave 110 (KLF110) ATVs from 1987-1988.

Competitive Analysis

Value Proposition:

Provides factory-level repair information, saving owners significant costs on professional servicing and repairs. The digital format ensures immediate access and broad device compatibility.

Key Features

Content Detail:

Hundreds of pages with detailed photos and diagrams, step-by-step instructions, and exploded views.

Professional Standard:

Equivalent to manuals used by factory-trained technicians.

Accessibility:

Instant download for immediate use on computers, tablets, and smartphones.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service, Repair, and Troubleshooting

Page Count

Estimated Page Count:

Hundreds of pages (exact count not specified, but described as comprehensive)

Manual Type

Type:

Factory Service & Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, disassembly, inspection, assembly, tuning, and diagnostics

Fuel System:

Carburetor adjustment and overhaul, fuel pump, fuel lines, fuel tank maintenance

Ignition System:

CDI unit, spark plug, ignition timing, troubleshooting

Transmission:

Clutch operation, gearbox inspection and repair, chain drive maintenance

Electrical System:

Wiring diagrams, lighting, battery, charging system, starter motor, troubleshooting

Braking System:

Brake shoe adjustment, brake drum inspection, hydraulic components (if applicable)

Suspension:

Front and rear suspension components, shock absorber inspection and replacement

Steering:

Steering linkage, tie rods, steering column inspection and adjustment

Cooling System:

Air cooling system maintenance and inspection

Chassis And Body:

Frame inspection, body panel removal and installation, seat maintenance

Wheels And Tires:

Tire pressure, wheel bearing maintenance, tire replacement

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, chain adjustments, pre-ride inspections

Troubleshooting:

Systematic diagnostic procedures for common and uncommon problems

Repair Procedures:

Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly

Component Overhaul:

Detailed procedures for rebuilding major components like the engine and carburetor

Electrical Diagnostics:

Fault finding using wiring diagrams and diagnostic techniques

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to complete engine rebuilds and advanced diagnostics, suitable for both novice and experienced mechanics.

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows and MAC OS

Print Quality

Printability:

Printable (single pages or entire manual)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Licensing

Usage Rights:

Lifetime use on unlimited devices, no expiry dates or renewal fees

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, air-cooled, SOHC

Displacement:

110 cc

Bore X Stroke:

53.0 mm x 49.4 mm (Typical for this class and era)

Compression Ratio:

9.7:1 (Typical)

Performance

Horsepower:

Approx. 9-10 HP (Estimate based on similar displacement engines of the era)

Torque:

Not explicitly specified, but typical for its class.

Fuel System

Carburetor Model:

Mikuni VM20SS (Likely, based on similar Kawasaki models)

Fuel Capacity:

Approximately 2.0 gallons (9.0 L)

Lubrication

Oil Type:

API SE, SF or SG class SAE 10W-40 (Recommended by Kawasaki)

Oil Capacity:

Approximately 1.0 L (0.1 US qt) with filter change (Estimate)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with chain drive

Features

Drive System:

2WD (Two-Wheel Drive)

Reverse:

Fluid Specifications

Clutch Fluid:

N/A (Dry clutch system typically)

📐 Dimensions

Exterior

Overall Length:

Approximately 65.4 inches (1660 mm)

Overall Width:

Approximately 39.4 inches (1000 mm)

Overall Height:

Approximately 41.7 inches (1060 mm)

Weights

Dry Weight:

Approximately 258 lbs (117 kg)

Wheels And Tires

Front Tire Size:

AT18 x 7-8 (Standard)

Rear Tire Size:

AT18 x 9-8 (Standard)

Wheelbase:

Approximately 44.3 inches (1125 mm)

🛡️ Safety Features

Ratings

Safety Standards:

ATV safety regulations and guidelines applicable at the time of manufacture.

Active Features

Braking System:

Drum brakes front and rear.

Passive Features

Handling Characteristics:

Designed for stability in off-road conditions.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic recreational vehicle, no complex infotainment systems).

Driver Assistance

Assistance Features:

N/A (No electronic driver assistance features).

Connectivity

Connectivity Options:

N/A (No connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km or 6 months, whichever comes first (Typical recommendation).

Spark Plug Check:

Every 2000 km or 12 months (Typical recommendation).

Air Filter Cleaning:

As needed, depending on operating conditions; inspect every 1000 km.

Chain Lubrication And Adjustment:

Every 500 km or after washing/riding in wet conditions.

Fluid Specifications

Engine Oil:

API SE, SF or SG class SAE 10W-40 (Kawasaki recommends Genuine Kawasaki Engine Oil).

Gear Oil:

API GL-3 SAE 80W or 90W (For final drive, if separate from engine oil sump).

Known Issues

Carburetor Clogging:

Common with older ATVs due to fuel degradation and sediment. Regular cleaning and proper fuel storage are essential.

Chain Wear:

Drive chain requires regular maintenance to prevent premature wear and potential failure.

Electrical Connections:

Corrosion and loose connections can lead to intermittent electrical issues, especially in off-road environments.

Suspension Wear:

Bushings and bearings in the suspension can wear over time, affecting handling and ride quality.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kawasaki Heavy Industries Motorcycle & Engine Company, a division of the Japanese conglomerate Kawasaki Heavy Industries.

Model Evolution

Segment:

Entry-level sport/recreational ATV, popular for younger riders and general trail use in its era.

Production

Production Period:

Produced in the late 1980s, specifically covering the 1987 and 1988 model years.

🏆 Awards & Recognition

Recognitions

Awards:

No specific industry awards widely documented for this particular model, but it was a well-regarded entry-level ATV in its segment.