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1987-1989 Suzuki LT300E LT F300 QuadRunner ATV Repair

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The Suzuki LT300E / LT-F300 QuadRunner, produced between 1987 and 1989, represents a significant chapter in Suzuki's pioneering ATV history. Known for their ruggedness and utility, these all-terrain vehicles were...
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Taper: Atv
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UGS: 145564
1987-1989 Suzuki LT300E LT F300 QuadRunner ATV Repair
The Suzuki LT300E / LT-F300 QuadRunner, produced between 1987 and 1989, represents a significant chapter in Suzuki's pioneering ATV history. Known for their ruggedness and utility, these all-terrain vehicles were engineered to provide reliable performance for a variety of off-road applications. Featuring a robust 4-stroke, single-cylinder, air-cooled engine with a displacement of approximately 280 cc, coupled with a 5-speed manual transmission and automatic clutch, the QuadRunner offered a capable and user-friendly experience. Its durable steel frame and effective braking system, typically dual front drum and single rear drum brakes, underscore its focus on practical, dependable operation for enthusiasts and utility users alike. This comprehensive English-language service manual provides essential information for the maintenance and repair of your Suzuki LT300E / LT-F300 QuadRunner. Covering a wide array of systems, including detailed engine mechanicals, fuel and lubrication systems, transmission, drivetrain, steering, suspension, electrical components, and braking systems, this guide is designed for both owners and professional technicians. It details routine maintenance procedures, troubleshooting diagnostics, and in-depth repair instructions for common issues such as carburetor cleaning and drive chain wear, ensuring the longevity and optimal performance of your ATV.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT300E / LT-F300 QuadRunner
Model Nickname:
QuadRunner
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Chassis Code Common:
LT300E, LT-F300
👋 Introduction
Market Position
Target Audience:
Suzuki QuadRunner owners, technicians, and enthusiasts performing maintenance or repairs.
Competitive Analysis
Manual Provider:
GearHead Manuals
Key Features
Delivery Method:
Instant Downloadable PDF after payment, no ZIP files.
Support Policy:
Lifetime Protection Policy for lost or damaged downloads.
Usage Convenience:
Easy to use on smart devices for on-the-spot repairs.
📋 Manual Details
Coverage Areas
Applicable Years:
1987, 1988, 1989
Page Count
Estimated Pages:
300-500 (typical for comprehensive ATV repair manuals of this era)
Manual Type
Primary Type:
Repair Manual / Service Manual / Workshop Manual
Secondary Type:
Owner's Manual content likely integrated
Language
Primary Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, including disassembly, inspection, repair, and reassembly of engine components.
Fuel System:
Carburetor tuning, cleaning, and rebuilding; fuel tank maintenance; fuel line inspection.
Lubrication Cooling:
Oil change procedures, filter replacement, cooling system flush and fill (if applicable).
Transmission Drivetrain:
Gearbox inspection, maintenance, and repair; drive chain adjustment and replacement; sprocket service.
Steering Suspension:
Handlebar assembly, steering linkage, front and rear shock absorber service, and adjustment.
Electrical System:
Ignition system troubleshooting, battery maintenance, lighting system, starter motor, charging system.
Braking System:
Brake lever and pedal adjustment, brake pad inspection and replacement, brake fluid service.
Bodywork Chassis:
Fender removal and installation, seat service, frame inspection.
Intake Exhaust:
Air filter cleaning and replacement, exhaust pipe inspection.
Procedures Included
Routine Maintenance:
Scheduled servicing, lubrication points, fluid level checks, filter replacements.
Troubleshooting:
Diagnostic procedures for common and advanced issues, fault finding charts.
Engine Repair:
Top-end rebuild, bottom-end overhaul, valve adjustments.
Transmission Service:
Clutch adjustment, gear shift mechanism repair.
Electrical Diagnostics:
Wiring diagrams, component testing, troubleshooting ignition and charging faults.
Technical Depth
Depth Level:
Comprehensive workshop level, suitable for both amateur and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
Printable pages, designed for on-demand printing of specific sections.
Binding Type
Binding:
Digital (No physical binding required)
Paper Type
Recommended Paper:
Standard printer paper (for printed copies)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder, Air-Cooled
Displacement:
280 cc (approximate)
Bore X Stroke:
72.0 mm x 68.6 mm (typical for this class)
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approx. 18-20 HP (estimated, actual may vary)
Torque:
Not explicitly stated in product info, but crucial for off-road performance.
Fuel System
Carburetor Type:
Mikuni VM32SS or similar constant velocity carburetor
Fuel Type:
Unleaded Gasoline
Lubrication System
Oil Type:
API SE, SF or SG classification, SAE 10W-30 or 20W-40 (refer to manual for exact spec)
Cooling System
Cooling Method:
Air-Cooled
🔧 Transmission
Standard
Transmission Type:
5-speed Manual with Automatic Clutch
Features
Drive System:
Shaft Drive (2WD)
Gear Ratios:
Detailed ratios for each gear and final drive provided in manual.
Clutch Type:
Automatic Centrifugal Clutch
📐 Dimensions
Exterior
Overall Length:
Approx. 75 inches (1905 mm)
Overall Width:
Approx. 39 inches (990 mm)
Overall Height:
Approx. 42 inches (1067 mm)
Weights
Dry Weight:
Approx. 330 lbs (150 kg)
Fuel Capacity:
Approx. 2.7 US gallons (10.2 L)
Oil Capacity:
Approx. 1.7 US quarts (1.6 L) (refer to manual for exact figure)
Wheels Tires
Front Tire Size:
AT23x8-11 (typical)
Rear Tire Size:
AT24x11-8 (typical)
Wheel Bolt Pattern:
Not Applicable (Hub-mounted wheels)
🛡️ Safety Features
Ratings
Atv Safety Guidelines:
Manual emphasizes rider safety, protective gear, and responsible operation.
Active Features
Braking Type:
Dual Front Drum Brakes, Single Rear Drum Brake (typical for era)
Passive Features
Frame Construction:
Steel frame for durability.
💡 Technology Features
Infotainment
Dashboard Features:
Basic instrumentation: speedometer, odometer, neutral indicator, high-beam indicator.
Driver Assistance
Traction Control:
Not applicable (2WD ATV)
Connectivity
Bluetooth Support:
Not applicable
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 1000 km or 12 months (typical, consult manual for precise recommendation).
Air Filter Cleaning:
Regularly, especially in dusty conditions.
Spark Plug Replacement:
Every 6 months or 3000 km (typical, check manual).
Fluid Specifications
Engine Oil Spec:
API SE, SF or SG; SAE 10W-30 or 20W-40 (confirm in manual)
Brake Fluid Type:
DOT 3 or DOT 4 (confirm in manual)
Known Issues
Carburetor Fouling:
Common issue with older ATVs, requiring regular cleaning and adjustment.
Drive Chain Wear:
Regular lubrication and adjustment are crucial to prevent premature wear.
Electrical Connector Corrosion:
Can lead to intermittent electrical faults, requires inspection and cleaning.
Suspension Wear:
Shocks and bushings can wear over time, affecting ride quality and handling.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Model Evolution
Quadrunner Line:
The QuadRunner line was Suzuki's pioneering series of ATVs, known for their reliability and performance in the late 1980s.
Production
Production Period:
1987-1989 for these specific models.
Manufacturing Location:
Likely Japan (common for Suzuki ATVs of this era).
🏆 Awards & Recognition
Recognitions
Industry Impact:
Suzuki QuadRunners of this era were highly regarded for their ruggedness and utility, contributing significantly to the growth of the ATV market.
Ratings
Reliability Reputation:
Generally good reliability for the period, with common maintenance needs addressed by this manual.
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