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BMW 525 525i 1987 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 525i Model Variant: 525 Year: 1987 Codes Chassis Code: E34 👋 Introduction Market Position Segment: Executive Sedan Target Audience: Affluent buyers seeking performance,...
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UGS: 432725
Mots clés: 1987 525 525i BMW Car Cars Misc
BMW 525 525i 1987 Service Repair Workshop ManualBMW 525 525i 1987 Service Repair Workshop ManualBMW 525 525i 1987 Service Repair Workshop ManualBMW 525 525i 1987 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
525i
Model Variant:
525
Year:
1987
Codes
Chassis Code:
E34
👋 Introduction
Market Position
Segment:
Executive Sedan
Target Audience:
Affluent buyers seeking performance, luxury, and engineering excellence
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi V8 Quattro, Jaguar XJ, Lexus LS 400 (though LS arrived later)
Key Features
Driving Dynamics:
Renowned for BMW's signature 'Ultimate Driving Machine' handling and ride comfort
Build Quality:
Exceptional German engineering and materials, known for longevity
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair
Page Count
Estimated Page Count:
High (typical for factory-level manuals, likely 800+ pages)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, based on typical online offerings)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component testing, timing, seals, gaskets
Engine Management:
Fuel injection (L-Jetronic or Motronic), ignition system, sensors, ECU diagnostics
Transmission Manual:
Gearbox overhaul, clutch, driveshafts, differentials
Transmission Automatic:
Overhaul, fluid changes, torque converter, electronic controls (if applicable)
Brakes System:
Hydraulic system, ABS (if equipped), caliper/rotor replacement, bleeding procedures
Suspension Steering:
Front/rear suspension components, shock absorbers, control arms, steering rack, power steering
Electrical System:
Wiring diagrams, lighting, charging system, starter, fuses, relays, comfort electronics
Body And Chassis:
Body panel removal/installation, interior trim, door mechanisms, glass, rust prevention
Climate Control:
HVAC system diagnosis, refrigerant, blower motor, actuators
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications
Fuel System:
Fuel pump, filter, lines, tank, injectors
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, tune-ups, belt adjustments
Repair Procedures:
Detailed step-by-step instructions for component replacement and repair
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based problem resolution
Technical Specifications:
Torque values, clearances, electrical resistance, pressure readings
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Technical Depth
Depth:
Factory-level detail, suitable for professional mechanics and advanced DIYers
Diagnostic Capability:
Includes diagnostic procedures and specifications for identifying faults
Rebuild Instructions:
Likely includes complete engine and transmission rebuild instructions
📊 Manual Specifications
File Format
Digital Format:
PDF (searchable text, bookmark navigation, printable pages)
Print Quality
Image Resolution:
High resolution for clarity of diagrams and text
Binding Type
Physical Format If Printed:
N/A (digital)
Paper Type
Physical Format If Printed:
N/A (digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B34 (for 535i, but 525i typically used M20 variant)
Engine Type:
Inline-6 Cylinder, SOHC
Displacement:
2.5 Liters (2494 cc) - for 525i variant with M20B25 engine
Bore X Stroke:
84.0 mm x 75.0 mm (M20B25)
Performance
Horsepower:
168-170 hp @ 5800 rpm (M20B25)
Torque:
164-167 lb-ft @ 4300 rpm (M20B25)
Fuel System
Fuel Injection:
Bosch L-Jetronic or Motronic fuel injection
Fuel Type:
Unleaded Gasoline (Premium)
Compression Ratio:
8.8:1 (M20B25)
🔧 Transmission
Standard
Type:
5-speed Manual (Getrag 260)
Optional
Type:
4-speed Automatic (ZF 4HP22)
Features
Rear Wheel Drive:
Standard
Limited Slip Differential:
Optional
📐 Dimensions
Exterior
Length:
4734 mm (186.4 in)
Width:
1751 mm (68.9 in)
Height:
1413 mm (55.6 in)
Wheelbase:
2795 mm (110.0 in)
Weights
Curb Weight:
1460 kg (3219 lbs) - Manual Transmission
🛡️ Safety Features
Ratings
NHTSA Ratings:
Data not readily available for 1987 models due to differing testing standards
Active Features
ABS:
Optional Anti-lock Braking System
Passive Features
Airbags:
Driver's airbag became available later in the E34 generation, unlikely standard on early '87 models.
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory cassette player, AM/FM radio, optional CD changer
Display:
Basic analog gauges, trip computer (optional), climate control displays
Driver Assistance
Cruise Control:
Standard or optional depending on trim
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions (consult manual for specifics)
Major Service Interval:
Refer to manual for 30k, 60k, 90k mile service recommendations (e.g., spark plugs, fuel filter, coolant)
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-40 or 15W-50 (check manual for exact viscosity based on climate)
Coolant:
BMW specified ethylene glycol coolant, typically a blue or green mixture (50/50 with distilled water)
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 75W-90)
Transmission Fluid Automatic:
Dexron II (or equivalent for ZF 4HP22)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Coolant Leaks:
Common on M30 and M20 engines, particularly head gasket and hose issues
Wiring Harness Degradation:
Insulation can become brittle over time, leading to electrical faults
Fuel Pump Reliability:
Older fuel pumps can fail; access is often through the trunk
Suspension Bushings:
Wear and tear on control arm bushings and sway bar links are common
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Emphasis on performance, engineering, and driver engagement since inception
Model Evolution
E34 Introduction:
The E34 generation replaced the E28 5 Series in 1987 (in Europe) and 1988 (in North America). The 1987 model year in Europe would represent the very first E34 5 Series models.
Production
E34 Production Years:
1987-1996
Manufacturing Locations:
Germany
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E34 generation was widely praised by automotive journalists for its driving dynamics, refinement, and build quality.
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