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BMW 525 525i 1987 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Variant: 525i Year: 1987 Codes Chassis Code: E34 👋 Introduction Market Position Segment: Executive/Luxury Mid-size Sedan Target Audience: Performance-oriented luxury...
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Taper: Car
Distributeur:
UGS: 434746
Mots clés: 1987 525 525i BMW Car Cars Misc
BMW 525 525i 1987 Workshop Repair Service ManualBMW 525 525i 1987 Workshop Repair Service ManualBMW 525 525i 1987 Workshop Repair Service ManualBMW 525 525i 1987 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Model Variant:
525i
Year:
1987
Codes
Chassis Code:
E34
👋 Introduction
Market Position
Segment:
Executive/Luxury Mid-size Sedan
Target Audience:
Performance-oriented luxury car buyers valuing driving dynamics and build quality
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi V8 Quattro, Jaguar XJ
Key Features
Engineering:
Renowned BMW driving dynamics, balanced chassis, high-quality interior materials
Innovation:
Early adoption of advanced engine management and chassis technologies
📋 Manual Details
Coverage Areas
Engine:
All variants for 525i
Transmission:
All variants for 525i
Body Style:
Sedan (E34)
Trim Levels:
All available for 525i
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing, valve adjustments, lubrication, cooling
Engine Management:
Fuel injection (Bosch Motronic), ignition system, sensors, actuators, ECU diagnostics
Transmission Manual:
Clutch, gearbox overhaul, shift mechanism, maintenance
Transmission Automatic:
Torque converter, gearbox overhaul, shift control, maintenance, fluid service
Brakes:
Hydraulic system, ABS (if equipped), brake pads, rotors, lines, calipers, parking brake
Suspension:
Front struts, rear multi-link, shock absorbers, springs, bushings, alignment
Steering:
Power steering system, steering rack, column, tie rods, universal joints
Electrical System:
Battery, alternator, starter, wiring diagrams, lighting, fuses, relays, diagnostic connectors
Body And Chassis:
Body panels, doors, windows, sunroof, interior trim, chassis components
Heating Ventilation Air Conditioning:
HVAC system components, blower motor, climate control, refrigerant service
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Component Replacement:
Detailed instructions for replacing major and minor components
Rebuilding Procedures:
Comprehensive guides for rebuilding engines, transmissions, and other major assemblies
Electrical Troubleshooting:
Wiring diagrams analysis, fault finding for electrical systems
Specifications And Tolerances:
Torque specifications, clearances, and alignment data
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds. Includes advanced diagnostics and repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable if OCR processed
Print Quality
Quality:
Dependent on source scan, but typically professional technical document quality
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B34 (often the basis for the 525i variant in some markets or related models)
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Performance
Horsepower:
Approx. 168-170 hp @ 5,300-6,000 rpm (market dependent)
Torque:
Approx. 226-230 Nm (167-170 lb-ft) @ 3,250-4,000 rpm (market dependent)
Fuel System
Injection:
Bosch Motronic (likely Motronic 1.3)
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
🔧 Transmission
Standard
Type:
Getrag 260 5-speed Manual
Optional
Type:
ZF 4HP22 4-speed Automatic
Features
Manual Ratios:
Refer to manual for specific gear ratios
Automatic Modes:
Standard Drive, Economy, Sport (market dependent)
📐 Dimensions
Exterior
Length:
Approx. 4775 mm (188.0 in)
Width:
Approx. 1751 mm (68.9 in)
Height:
Approx. 1410 mm (55.5 in)
Wheelbase:
Approx. 2830 mm (111.4 in)
Weights
Curb Weight:
Approx. 1500-1600 kg (3300-3530 lbs), varies by transmission and options
🛡️ Safety Features
Ratings
Crash Test History:
Limited official crash test data available for this era, but E34 known for robust chassis
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver's side airbag was optional/became standard later in the generation
Seatbelts:
Three-point front seatbelts, rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory premium sound system available, often with cassette player and AM/FM radio. Upgradeable to modern units.
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Connectivity
Diagnostic Port:
BMW's proprietary diagnostic connector for engine management and other systems.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000-15,000 km (6,000-9,000 miles) or annually. Consult manual for specific intervals.
Spark Plugs:
Every 30,000-50,000 km (18,000-30,000 miles), depending on plug type.
Coolant Flush:
Every 2-3 years or 40,000-60,000 km (25,000-37,000 miles).
Fluid Specifications
Engine Oil:
API SG/SH, ACEA A2/A3, SAE 5W-30 or 5W-40 synthetic recommended for optimal performance and protection. Consult manual for specific viscosity.
Coolant:
BMW Blue (G48 ethylene glycol-based) or equivalent mixed 50/50 with distilled water.
Automatic Transmission Fluid:
ZF TE-ML 04D or DEXRON III (check manual for exact specification)
Manual Transmission Fluid:
GL-4 SAE 75W-90 or 90
Power Steering Fluid:
Pentosin CHF 11S or equivalent ATF Dexron III
Known Issues
Coolingsystem:
Plastic coolant expansion tanks can become brittle and crack; water pump seals can fail.
Engine Management:
MAF sensor issues, idle control valve problems, coil pack failures on later models (though less common on 87 525i).
Suspension:
Wear in control arm bushings, rear trailing arm bushings, and front sway bar links leading to steering looseness and clunks.
Electrical:
Corrosion in electrical connectors, fuel pump relay failures, HVAC blower resistor failure.
Body:
Rust in common areas like rocker panels, wheel wells, and rear quarters. Headliner sagging.
📚 Vehicle History
Brand Heritage
Heritage:
BMW's reputation for building sporty, driver-focused luxury sedans with advanced engineering.
Model Evolution
Generation:
E34 generation, succeeding the E28 5 Series.
Design Philosophy:
Characterized by a more angular, aerodynamic design compared to its predecessor, with improved interior space and refinement.
Production
Production Years:
1987-1996 (E34 generation)
Manufacturing Locations:
Germany (primarily Dingolfing)
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
The E34 generation generally received positive reviews for its driving dynamics, build quality, and blend of performance and luxury.
Ratings
Reliability:
Generally considered reliable with proper maintenance, though older components may require attention.
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