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Daihatsu Charade G100 (GTTI) 1987 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: G100 Trim Level: GTTI Year: 1987 Codes Engine Code: CB Chassis Code: G100 👋 Introduction Market Position Target Audience: Enthusiasts, DIY...
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UGS: 558166
Daihatsu Charade G100 (GTTI) 1987 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation:
G100
Trim Level:
GTTI
Year:
1987
Codes
Engine Code:
CB
Chassis Code:
G100
👋 Introduction
Market Position
Target Audience:
Enthusiasts, DIY mechanics, professional technicians working on the Daihatsu Charade G100 (GTTI).
Value Proposition:
Provides factory-accurate information for accurate diagnosis, repair, and maintenance, ensuring longevity and optimal performance of the vehicle.
Competitive Analysis
Differentiation:
As a factory service manual, it offers the most authoritative and complete information compared to generic repair guides, with specific GTTI performance tuning nuances.
Key Features
Feature Highlight 1:
Detailed exploded views and diagrams for easy identification of parts and assembly sequences.
Feature Highlight 2:
Step-by-step procedures with clear instructions, making complex tasks manageable.
Feature Highlight 3:
Comprehensive electrical troubleshooting section with complete wiring schematics.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical (CB Series), Engine Control System, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission, Drivetrain, Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Electrical System (Wiring Diagrams, Components), Body & Frame, Interior Components, HVAC System, Maintenance Procedures, Troubleshooting Guides, Specifications.
Page Count
Approximate Page Count:
600+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete teardown and reassembly, cylinder head service, piston and connecting rod service, crankshaft and bearing service, camshaft and valve train service, timing belt/chain replacement, engine block machining specifications.
Engine Control:
ECU functions, sensor identification and testing (MAP, TPS, ECT, O2), actuator testing (injectors, idle air control), diagnostic trouble codes (DTCs) and troubleshooting flowcharts.
Fuel System:
Fuel pump testing, fuel pressure specifications, injector testing and cleaning, fuel filter replacement, fuel tank service.
Ignition System:
Spark plug specifications, ignition timing adjustment, coil pack testing, distributor service (if applicable), ignition control module diagnosis.
Cooling System:
Radiator service, water pump replacement, thermostat testing, coolant specifications, fan clutch/motor operation.
Lubrication System:
Oil pump service, oil filter part numbers, oil capacity and specifications, oil pressure testing.
Transmission:
Manual transmission service, clutch inspection and replacement, gear oil specifications and capacity, shift linkage adjustment.
Suspension Steering:
Strut and shock absorber replacement, ball joint and tie rod end inspection, wheel bearing service, steering gear box adjustment, power steering system service (if equipped).
Brakes:
Brake pad and rotor replacement, brake caliper service, brake fluid specifications and bleeding procedures, master cylinder testing, parking brake adjustment.
Electrical:
Comprehensive wiring diagrams, component location, starter motor and alternator testing, battery specifications, fuse and relay identification.
Body Frame:
Panel removal and installation, door and window mechanisms, bumper service, exterior trim replacement.
Procedures Included
Maintenance Procedures:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, timing belt replacement, clutch adjustment.
Repair Procedures:
Complete engine rebuilds, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnosis and replacement.
Troubleshooting:
Systematic diagnostic flowcharts for common drivability issues, starting problems, electrical faults, and braking system concerns.
Installation Removal:
Detailed instructions for removing and reinstalling all major components and sub-assemblies.
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, diagnostic procedures, and component tolerances.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable:
Yes (Optimized for keyword search)
Printable:
Yes (Printable pages for workshop use)
Print Quality
Image Resolution:
High-resolution scans of original factory diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daihatsu CB Series
Engine Type:
Inline 3-cylinder, Naturally Aspirated (for base G100) / Turbocharged (for GTTI)
Displacement:
993 cc (60.6 cu in)
Bore X Stroke:
70.0 mm x 86.0 mm (2.76 in x 3.39 in)
Compression Ratio:
9.7:1 (NA) / 8.5:1 (Turbocharged)
Valve Train:
SOHC (Single Overhead Camshaft), 12 valves (4 per cylinder)
Performance
Horsepower Gtti:
80 PS (79 hp; 59 kW) @ 6,000 rpm (approx.)
Torque Gtti:
103 Nm (76 lb-ft) @ 3,500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Turbocharger (GTTI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Electronic Ignition System (EIS)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (Less Common on GTTI)
Features
Clutch Type:
Dry, single plate, diaphragm spring
Gear Ratios Manual:
Specific gear ratios available in the manual.
📐 Dimensions
Exterior
Length:
Approx. 3,700 mm (145.7 in)
Width:
Approx. 1,600 mm (63.0 in)
Height:
Approx. 1,365 mm (53.7 in)
Weights
Curb Weight:
Approx. 800-850 kg (1764-1874 lbs) depending on equipment
Wheelbase:
Approx. 2,300 mm (90.6 in)
Track Width Front:
Approx. 1,375 mm (54.1 in)
Track Width Rear:
Approx. 1,355 mm (53.3 in)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited specific crash test data available for this era of vehicle, but structural integrity and safety features align with contemporary standards.
Active Features
Braking System:
Front ventilated discs, rear drums (standard). GTTI may feature upgraded front discs.
Anti Roll Bars:
Typically equipped on GTTI models for enhanced handling.
Passive Features
Seatbelts:
Front seatbelt compliance.
Body Structure:
Reinforced safety cell construction.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, typically with 2-4 speakers. Aftermarket upgrades are common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not standard on all models and may have been an optional feature, particularly on higher trims like the GTTI.
Connectivity
Connectivity Features:
Limited to factory audio system. No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 km (9,000 miles) or 12 months.
Spark Plug Replacement:
Every 30,000 km (18,000 miles).
Timing Belt Replacement:
Every 60,000 km (36,000 miles) or 4 years, crucial for engine longevity.
Coolant Flush:
Every 40,000 km (24,000 miles) or 2 years.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 (or 5W-30 in colder climates).
Engine Oil Capacity:
Approx. 3.5 liters (3.7 US quarts) with filter change.
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Toyota Super Long Life Coolant or equivalent).
Transmission Fluid Type:
API GL-4, SAE 75W-90 Gear Oil.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Issue 1:
Timing belt wear and potential failure if not replaced on schedule, leading to catastrophic engine damage.
Common Issue 2:
Turbocharger oil feed lines can become clogged, leading to turbo failure.
Common Issue 3:
Carburetor (on some base models) can require adjustment or cleaning; EFI systems may have sensor issues.
Common Issue 4:
Corrosion, especially in wheel wells and along the undercarriage, typical for vehicles of this age.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu has a long history of producing small, efficient, and reliable vehicles, often pioneering innovative automotive technologies for their segment.
Model Evolution
Charade Lineage:
The G100 generation of the Charade, launched in 1987, marked a significant redesign from its predecessors, featuring a more modern and aerodynamic styling. The GTTI variant was introduced as a performance-oriented model.
Production
Production Years G100:
1987-1994
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
While specific awards for the 1987 GTTI are not widely documented, the Daihatsu Charade line was generally recognized for its fuel efficiency and value for money in its class during its production run.
Ratings
Reliability Reputation:
Generally considered reliable with proper maintenance, but specific components like turbochargers and older electronics require diligent care.
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