Systems Covered:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, clutch, manual transmission, automatic transmission, driveshafts, axles, steering system, suspension (front and rear), braking system, electrical system (including wiring diagrams), body and frame, interior components, heating and air conditioning.
Estimated Page Count:
Over 1000 pages (typical for a comprehensive factory-style repair manual)
Manual Type:
Factory Service Manual / Repair Manual
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Systems:
Detailed diagnostics, repair procedures, disassembly, assembly, specifications for all major engine variants offered in 1987.
Transmission Systems:
Repair and overhaul procedures for both manual (e.g., F5M21) and automatic (e.g., KM132) transmissions, including torque specifications and fluid types.
Electrical Systems:
Comprehensive wiring diagrams, component testing, diagnostic procedures for all electrical circuits, including lighting, accessories, and engine management.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, coolant flushes, belt adjustments, brake fluid replacement.
Troubleshooting:
Systematic diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, body panel repairs.
Body And Frame Repair:
Basic structural repair guidelines, body panel replacement procedures, and alignment specifications for sheet metal.
Air Conditioning System:
Refrigerant handling (cautionary notes), component testing, and charging procedures. Specifications for refrigerant type and charge amount.
Suspension And Steering Alignment:
Detailed specifications for wheel alignment (camber, caster, toe), steering wheel alignment, and procedures for adjustment and diagnosis of steering play.
Diagnostic Capabilities:
Detailed testing procedures for sensors, actuators, and control modules, including expected voltage and resistance readings.
Specifications Accuracy:
Precise torque specifications, clearances, alignment angles, fluid capacities, and component measurements critical for proper repair.
Electrical Diagnostics:
Detailed step-by-step diagnostic procedures for electrical faults, including testing of fuses, relays, switches, motors, and wiring harness continuity.
Engine Performance Tuning:
Specifications for ignition timing, idle speed, and fuel mixture adjustment (for carbureted models). EFI models include sensor calibration details.
Engine Management Diagnostics:
For EFI models, covers troubleshooting of sensors (e.g., TPS, MAP, O2), injectors, ECU, and fuel pump. Includes diagnostic connector pinouts and test procedures.
Engine Options:
Mazda E-series (e.g., 1.5L, 1.6L, 1.8L) and F-series (e.g., 1.8L DOHC, 2.0L DOHC) gasoline engines. Specific engine codes like FE (1.6L), FE-DOHC (1.6L DOHC), FP (1.8L), FS (1.8L DOHC), KF (2.0L DOHC) should be verified against the VIN.
Horsepower Range:
Approximately 70 hp (1.5L) to 140 hp (2.0L DOHC) depending on engine variant and market.
Torque Range:
Approximately 120 Nm (1.5L) to 180 Nm (2.0L DOHC) depending on engine variant and market.
Fuel Delivery:
Carbureted or Electronic Fuel Injection (EFI) depending on engine and trim level. Specific fuel pressure and injector specifications provided.
Ignition System:
Electronic ignition system with distributor, ignition coil, spark plugs, and diagnostic data for timing adjustments.
Engine Codes:
Commonly found engines include the 1.5L (B5), 1.6L (EGI/FE), 1.6L DOHC (FE-DOHC), 1.8L (FP/FE), 2.0L DOHC (KF). The manual should detail all variants pertinent to the 1987 model year for the intended market.
Manual Transmission:
Typically a 5-speed manual transmission (e.g., F5M21). Gear ratios and clutch specifications are detailed.
Automatic Transmission:
Optional 3-speed or 4-speed automatic transmission (e.g., KM132). Service procedures and fluid requirements are covered.
Drivetrain:
Front-wheel drive (FWD).
Clutch System:
Hydraulically operated clutch system. Specifications for clutch disc, pressure plate, and release bearing, along with adjustment and replacement procedures.
Body Styles:
Hatchback (3-door and 5-door), Sedan (4-door), Station Wagon.
Wheelbase:
Approximately 2500 mm (varies slightly by body style).
Track Width:
Front: Approx. 1400-1430 mm, Rear: Approx. 1410-1440 mm (varies by body style and wheels).
Curb Weight:
Approximately 950 kg to 1150 kg depending on body style and equipment.
Seating Capacity:
Typically 5 occupants.
Oil Change Interval:
Typically every 5,000 km or 3,000 miles, or every 3-6 months, depending on driving conditions. Consult specific manual section for exact recommendations.
Spark Plug Replacement:
Recommended replacement every 40,000 km to 80,000 km, depending on spark plug type (standard or platinum). Specifications for gap and torque are provided.
Engine Oil Type:
API SG or SF, SAE 10W-30 or 10W-40 recommended. Specific capacities are listed for each engine variant.
Coolant Type:
Ethylene glycol-based antifreeze. Refer to manual for correct mixture ratio and capacity.
Transmission Fluid Type Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90. Capacity is specified.
Transmission Fluid Type Automatic:
Dexron-II or equivalent ATF. Capacity is specified.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual provides bleeding sequence and capacity.
Power Steering Fluid Type:
If equipped with power steering, typically ATF Dexron-II or specific power steering fluid. Manual specifies type and capacity.
Common Wear Items:
Timing belts (if applicable), CV joints, brake components, suspension bushings, exhaust system components, fuel injectors (on EFI models), and ignition system components.
Rust Prone Areas:
Wheel arches, rocker panels, and the underside of the vehicle are common areas for rust on vehicles of this age. Manual may offer some basic body repair guidance.
Mazda Philosophy:
Mazda's reputation for producing reliable and engaging vehicles, often with innovative engineering for its class.
Third Generation Bf:
The 1987 model year falls into the third generation (BF) of the Mazda 323, which saw significant styling and engineering updates, including the introduction of more advanced engine technologies.
Manufacturing Locations:
Primarily manufactured in Japan. Potential for assembly in other regions for specific markets.
