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Suzuki Samurai-Sidekick Geo Tracker 1987 Repair Service

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The Suzuki Samurai, also known as the Geo Tracker and Suzuki Sidekick, represents a compact and rugged utility vehicle from the first generation (SJ). Produced for the 1987 model year,...
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UGS: 150876
Suzuki Samurai-Sidekick Geo Tracker 1987 Repair Service
The Suzuki Samurai, also known as the Geo Tracker and Suzuki Sidekick, represents a compact and rugged utility vehicle from the first generation (SJ). Produced for the 1987 model year, this vehicle is renowned for its exceptional off-road capability, a direct descendant of Suzuki's long-standing legacy in durable off-road vehicles. Its compact dimensions, coupled with a capable 4WD system featuring a two-speed transfer case, make it a versatile choice for various terrains. The Samurai and its variants were designed with a focus on utility and durability, offering a straightforward mechanical platform that has earned a reputation for reliability and ease of maintenance. This comprehensive repair service manual provides detailed instructions and technical specifications for the 1987 Suzuki Samurai, Suzuki Sidekick, and Geo Tracker. It covers a wide array of vehicle systems, including engine mechanics, fuel and ignition systems, transmission, drivetrain, suspension, brakes, steering, and electrical systems. The manual also includes guidance on bodywork, HVAC, and routine maintenance procedures such as oil changes, filter replacements, and spark plug service. With step-by-step repair instructions, diagnostic charts, and clear illustrations, this manual serves as an indispensable resource for professional technicians and dedicated DIY enthusiasts aiming to maintain and restore their vehicles to optimal condition.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Samurai
Model Variant:
Sidekick
Model Badge:
Geo Tracker
Year:
1987
Codes
Vin Prefix:
JS3
Generation
Generation Name:
First Generation (SJ)
Generation Years:
1985-1998 (Suzuki Samurai), 1989-1997 (Geo Tracker)
👋 Introduction
Market Position
Target Audience:
Professional technicians, experienced DIY mechanics, vehicle owners seeking detailed repair knowledge.
Competitive Analysis
Comparison To Factory Manuals:
Aims to replicate the detail and scope of factory service manuals, often including information not readily available elsewhere.
Key Features
Download Benefit:
Instant access to repair information, enabling immediate problem-solving.
Learning Approach:
Step-by-step guidance to impart factory technician knowledge for informed maintenance and repair decisions.
Accessibility:
Digital format provides easy searching, zooming, and printing of specific sections.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
Suzuki Samurai, Suzuki Sidekick, Geo Tracker
Model Years Covered:
1987
Page Count
Estimated Page Count:
Varies by specific publication, typically 1000+ pages for comprehensive factory-style manuals.
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical (G13A/G13B), fuel system, ignition system, cooling system, lubrication system, emission control.
Transmission:
Manual transmission (4-speed and 5-speed), transfer case, clutch system.
Drivetrain:
Front and rear axles, driveshafts, propeller shafts, universal joints.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment.
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake.
Steering:
Steering column, steering gear, power steering system (if equipped).
Electrical:
12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams.
Body:
Body construction, exterior panels, doors, hood, tailgate, interior trim, seats, glass, weatherstripping.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components and service.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for mechanical and electrical issues.
Repair:
Detailed step-by-step repair instructions for all major vehicle systems, including disassembly, cleaning, inspection, assembly, and installation.
Diagnostics:
Engine diagnostics, electrical system diagnostics, identification of fault codes (if applicable).
Specifications:
Torque specifications, clearances, fluid capacities, pressures, electrical values.
Illustrations:
Diagrams, exploded views, schematic drawings, and photographs to aid in understanding procedures and component identification.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhauls and repairs, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text within the PDF.
Print Quality
Printability:
Full Printable
Zoom Functionality
Zoom:
Yes, allows zooming in and out for detail.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for compressed files, if applicable)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
G13A (993cc) / G13B (1298cc)
Engine Type:
Inline 4-Cylinder, SOHC (G13A), DOHC (G13B)
Displacement:
993 cc (G13A) / 1298 cc (G13B)
Bore X Stroke:
72.0 mm x 60.0 mm (G13A) / 74.0 mm x 75.5 mm (G13B)
Performance
Horsepower G13A:
Approx. 45-50 hp @ 5500 rpm
Torque G13A:
Approx. 50-55 lb-ft @ 3500 rpm
Horsepower G13B:
Approx. 70-80 hp @ 6000 rpm
Torque G13B:
Approx. 70-75 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Carbureted (G13A) or Fuel Injection (G13B - often multi-point)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Cooling System
Cooling Medium:
Water-cooled
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Manual Transmission (early models) / 5-Speed Manual Transmission
Optional
Transmission Type Optional:
3-Speed Automatic Transmission (less common, especially for 1987 US models)
Features
Transfer Case:
2-Speed Transfer Case (4WD Low Range)
Clutch Type:
Dry, Single Plate
📐 Dimensions
Exterior
Wheelbase:
Approx. 80.0 inches (2030 mm)
Length:
Approx. 140.0 - 145.0 inches (3556 - 3683 mm)
Width:
Approx. 62.0 - 65.0 inches (1575 - 1651 mm)
Height:
Approx. 64.0 - 67.0 inches (1626 - 1702 mm)
Weights
Curb Weight:
Approx. 1900 - 2100 lbs (862 - 953 kg)
Gross Vehicle Weight Rating Gvw:
Approx. 2900 - 3100 lbs (1315 - 1406 kg)
Towing Capacity:
Typically limited, often around 1000 lbs (454 kg) for unbraked trailers.
🛡️ Safety Features
Ratings
NHTSA Ratings:
NHTSA ratings are not readily available or comparable to modern standards due to age and vehicle type.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes.
ABS:
Anti-lock Braking System (ABS) was not standard on most 1987 models.
Passive Features
Seat Belts:
Lap and shoulder belts (front), lap belts (rear).
Airbags:
Driver and passenger airbags were not standard or available on 1987 models.
Rollover Protection:
Steel reinforced roll bar integrated into the windshield frame and B-pillars (soft top models) or full roll cage (hardtop models).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with optional cassette player. Aftermarket head units are common upgrades.
Dashboard Instruments:
Speedometer, tachometer (on some models), fuel gauge, coolant temperature gauge, oil pressure warning light, battery warning light, brake warning light, turn signals.
Driver Assistance
Cruise Control:
Not typically equipped on 1987 models.
Parking Assist:
Not equipped.
Connectivity
Bluetooth Connectivity:
Not equipped.
Usb Ports:
Not equipped.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles (5,000 km) or 6 months, whichever comes first.
Oil Filter Change:
At every oil change.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 30,000 miles (48,000 km).
Transmission Fluid Change:
Manual: Every 30,000 miles (48,000 km) or 24 months. Automatic: Every 24,000 miles (38,000 km) or 24 months.
Coolant Change:
Every 24,000 miles (38,000 km) or 24 months.
Fluid Specifications
Engine Oil Grade:
10W-30 API SG or higher is recommended for most conditions.
Engine Oil Capacity:
Approx. 3.5 US quarts (3.3 liters) with filter change.
Transmission Fluid Type:
Manual: GL-4 SAE 75W-90 or 80W-90 gear oil. Automatic: Dexron II or equivalent.
Transfer Case Fluid Type:
GL-4 SAE 75W-90 or 80W-90 gear oil.
Coolant Type:
50/50 mixture of ethylene glycol antifreeze and distilled water.
Known Issues
Common Problems:
Rust and corrosion (especially on frame, body panels, and suspension components), clutch wear, carburetor issues (if applicable), differential pinion seal leaks, steering wander, worn U-joints.
Suspension Wear:
Ball joints, tie rod ends, and bushings are common wear items due to the vehicle's off-road capabilities.
Engine Performance G13A:
The G13A engine is underpowered for highway use, often requiring careful planning for acceleration and overtaking.
Electrical System Reliability:
Older wiring harnesses can degrade, leading to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Suzuki Offroad Legacy:
Suzuki has a long history of producing robust and capable small off-road vehicles, starting with the Jimny series.
Model Evolution
Samurai Origin:
The Samurai (SJ series) is a derivative of the Suzuki Jimny, a highly successful compact 4x4 known for its durability and off-road prowess.
Geo Tracker Collaboration:
The Geo Tracker was a badge-engineered version of the Suzuki Sidekick, marketed by Chevrolet in North America as part of GM's partnership with Suzuki.
Production
Manufacturing Locations:
Japan (Suzuki), Canada (Suzuki Canada Inc. for Geo Tracker).
🏆 Awards & Recognition
Recognitions
Offroad Capability:
Widely recognized for its exceptional off-road capability relative to its size and price point, often compared favorably to larger, more expensive 4x4s.
Utility Vehicle Of The Year:
While specific awards for the 1987 model year are scarce, its lineage (Jimny) has received numerous accolades globally for its utility and ruggedness.
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