🏷️ Basic Information

Make:

Yamaha

Model:

Virago 250 / Route 66

Model Variant:

XV250

Product Name:

1996 Yamaha VIRAGO 250/ROUTE 66 1988 1990 Route 66/1995 2005 Virago 250

👋 Introduction

Model Segment:

Lightweight Cruiser / Beginner Motorcycle

Target Audience:

Entry-level riders, those seeking a stylish and easy-to-manage motorcycle for city commuting and light touring

Key Competitors:

Honda Rebel 250, Kawasaki Eliminator 125/250, Suzuki GZ250 Marauder

Design Philosophy:

Classic cruiser styling with a user-friendly package

Distinctive Attributes:

V-twin engine, low seat height, relaxed riding posture, distinctive Virago styling elements

📋 Manual Details

Covered Years:

1988, 1990, 1995, 1996, 2005

Covered Models:

Virago 250 (XV250), Route 66

Estimated Page Count:

300-400

Manual Type:

Service Manual / Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Systems:

Engine teardown and reassembly, cylinder head, piston, crankshaft, camshaft, valve timing, lubrication system, cooling system (air-cooled), fuel delivery (carburetor), ignition system, starting system, exhaust system

Drivetrain Systems:

Clutch operation and adjustment, transmission gear inspection and replacement, final drive (chain) maintenance and specifications

Chassis Systems:

Frame inspection and repair, front fork disassembly and overhaul, rear shock absorber inspection, steering system maintenance, brake system (front disc, rear drum) overhaul and bleeding, wheel and tire specifications

Electrical Systems:

Wiring diagrams, charging system (stator, regulator/rectifier), lighting system, ignition coil, starter motor, battery specifications, troubleshooting electrical faults

Maintenance Procedures:

Oil change, filter replacement, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, brake pad inspection and replacement, tire pressure checks, clutch and throttle cable adjustment

Repair Procedures:

Complete engine rebuild, carburetor tuning and rebuilding, carburetor synchronization, front fork seal replacement, brake caliper overhaul, starter clutch inspection, transmission gear replacement

Troubleshooting:

Diagnosing starting issues, fuel system problems, ignition system faults, electrical gremlins, braking performance issues, running rough

Depth Of Information:

Comprehensive diagnostic procedures, detailed step-by-step repair instructions, torque specifications for all fasteners, component tolerances, special tool recommendations

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Yes

Printable:

Yes

Image Quality:

High resolution, clear diagrams and illustrations

Binding Type:

N/A (Digital)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Engine Type:

4-stroke, air-cooled, SOHC, V-twin

Displacement:

249 cc

Bore X Stroke:

49.0 mm x 66.0 mm

Compression Ratio:

10.0:1

Horsepower:

~17.2 HP @ 7500 RPM (approximate, varies slightly by year)

Torque:

~18.1 Nm @ 6000 RPM (approximate, varies slightly by year)

Fuel Delivery:

Mikuni VM24SS carburetor (single)

Fuel Tank Capacity:

9.0 Liters (approx. 2.4 US gal)

Ignition Type:

CDI (Capacitor Discharge Ignition)

Lubrication System:

Wet sump

Starting Method:

Electric Starter

🔧 Transmission

Transmission Type:

Constant Mesh 5-speed

Clutch Type:

Wet, multiple-disc

Final Drive:

Chain drive

Transmission Oil Type:

Yamalube SAE 10W-30 API SG or higher (or equivalent)

📐 Dimensions

Overall Length:

2175 mm (approx.)

Overall Width:

820 mm (approx.)

Overall Height:

1120 mm (approx.)

Seat Height:

715 mm (approx.)

Wheelbase:

1485 mm (approx.)

Dry Weight:

148 kg (approx.)

Wet Weight:

159 kg (approx. with oil and full fuel tank)

Front Tire Size:

3.00-18 4PR

Rear Tire Size:

120/90-16M/C 65P

Front Brake:

Disc brake

Rear Brake:

Drum brake

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycles are not typically assigned formal crash ratings like cars)

Active Safety Features:

Disc front brake for improved stopping power, stable chassis geometry

Passive Safety Features:

Low seat height for rider confidence, durable construction

💡 Technology Features

Infotainment Features:

N/A (Basic motorcycle, no integrated infotainment systems)

Lighting System:

Halogen headlight, incandescent tail and turn signals

🔧 Maintenance

Oil Change Interval:

Every 3,000 km (1,800 miles) or 6 months

Air Filter Inspection Cleaning:

Every 6,000 km (3,600 miles)

Spark Plug Replacement:

Every 10,000 km (6,000 miles)

Chain Lubrication Adjustment:

Every 1,000 km (600 miles) or after washing/rain

Engine Oil Capacity:

1.4 Liters (1.5 US qt) without filter change, 1.6 Liters (1.7 US qt) with filter change

Engine Oil Type:

Yamalube SAE 10W-30 API SG or higher (or equivalent)

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific recommendation)

Common Wear Items:

Clutch plates, brake pads, fork seals, carburetor diaphragm

Carburetor Issues:

Can be prone to clogging if fuel is left sitting for extended periods, needing cleaning and synchronization.

Ignition System Notes:

Early CDI units can be less robust than later electronic ignition systems. Check spark plug condition regularly.

Oil Filter Part Number:

e.g., 5JX-13440-00-00 or 4X7-13440-90-00 (verify with VIN)

Spark Plug Part Number:

e.g., NGK DPR7EA-9 or equivalent

📚 Vehicle History

Brand Origin:

Yamaha Motor Corporation, Japan

Brand Reputation:

Renowned for innovation, performance, and reliability in motorcycles and musical instruments

Virago Lineup Introduction:

The Virago line was introduced in the early 1980s, establishing Yamaha's presence in the cruiser market.

Xv250 Introduction:

The XV250 Virago was introduced in 1988, filling the niche for a smaller-displacement, stylish cruiser.

Route 66 Variant:

The 'Route 66' designation was a specific trim or marketing package, often emphasizing classic American styling for the Virago 250.

Production Period:

1988 - 2007 (in many markets, with variations)

Manufacturing Locations:

Primarily Japan, with some production potentially in other Yamaha facilities.

🏆 Awards & Recognition

Model Awards:

None officially recognized as major awards, but consistently praised for its value and beginner-friendliness.

Customer Satisfaction Ratings:

Generally high for its intended purpose and price point.

Emissions Compliance:

Compliant with relevant emissions standards for its model year and region.