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BMW 316 316i 1988-1991 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 316i Chassis Code: E30 Production Years Covered By Manual: 1988-1991 Engine Codes Covered By Manual: M40B16 👋 Introduction Market...
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BMW 316 316i 1988-1991 Workshop Repair Service ManualBMW 316 316i 1988-1991 Workshop Repair Service ManualBMW 316 316i 1988-1991 Workshop Repair Service ManualBMW 316 316i 1988-1991 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
316i
Chassis Code:
E30
Production Years Covered By Manual:
1988-1991
Engine Codes Covered By Manual:
M40B16
👋 Introduction
Market Position
Target Audience:
BMW E30 owners, independent repair shops, DIY enthusiasts
Competitive Analysis
Value Proposition:
Provides essential, in-depth technical data for maintaining and repairing the E30 316i, empowering owners to perform complex tasks or understand professional repairs.
Key Features
Diagnostic Focus:
Emphasis on understanding the Bosch Motronic fuel injection and ignition systems characteristic of the era.
Comprehensiveness:
Covers all major mechanical and electrical systems, offering a complete reference for the specified model years.
📋 Manual Details
Coverage Areas
Primary Coverage Areas:
Service, Maintenance, Troubleshooting, Repair
Page Count
Estimated Page Count:
300-500 (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine teardown, assembly, cylinder head, block, pistons, crankshaft, camshaft, timing belt/chain, valve train
Engine Management:
Fuel injection (Bosch Motronic), ignition system, sensors, actuators, diagnostic codes, troubleshooting
Transmission:
Manual transmission: clutch, gearbox, driveshafts; Automatic transmission (if applicable for model variant): torque converter, valve body, planetary gears
Drivetrain:
Differential, rear axle, wheel bearings
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures
Steering:
Steering rack, power steering system (if equipped), steering column
Brakes:
Brake system components (discs, pads, calipers, master cylinder, lines), ABS (if equipped), parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams
HVAC:
Heating, ventilation, and air conditioning (AC) system, refrigerant, components, diagnostics
Body And Chassis:
Body panels, doors, windows, seats, interior trim, chassis components, corrosion protection
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes
Cooling System:
Radiator, coolant, thermostat, water pump, cooling fan
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement
Troubleshooting Guides:
Diagnostic flowcharts for common issues (e.g., no-start, rough idle, poor performance), symptom-based troubleshooting
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and adjustment for all covered systems
Diagnostic Procedures:
OBD-I code retrieval and interpretation, live data analysis (if applicable for era), component testing
Wiring Diagrams:
Complete and detailed electrical schematics for all vehicle systems
Technical Depth
Diagnostic Capability:
Advanced diagnostics, component-level testing, circuit analysis
Repair Scope:
Full rebuild procedures for major components (engine, transmission, differentials)
Specification Detail:
Torque specifications, clearances, tolerances, fluid capacities, pressure readings
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, allowing for quick keyword lookups
Print Quality
Digital Quality:
High resolution, clear text and diagrams
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC (Double Overhead Camshaft)
Engine Code:
M40B16
Displacement:
1.6 Liters (1596 cc)
Bore X Stroke:
81.0 mm x 77.6 mm
Compression Ratio:
8.8:1 (typical)
Performance
Horsepower:
100 PS (99 bhp; 74 kW) at 5800 rpm (typical for 1.6L M40)
Torque:
138 Nm (102 lb-ft) at 4250 rpm (typical for 1.6L M40)
Fuel System
Fuel Injection System:
Bosch Motronic (e.g., Motronic ML4.1 or M1.3 depending on specific model year evolution)
Fuel Type:
Unleaded gasoline (Octane rating typically 91-95 RON)
Fuel Pump Type:
Electric, in-tank
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze/coolant (BMW Blue or compatible)
Coolant Capacity:
Approximately 6.0 - 7.0 liters
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission (Getrag 260 or similar)
Optional
Optional Transmission:
4-speed automatic transmission (ZF 4HP22 or similar, availability may vary by market)
Features
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent GL-4 gear oil (check manual for specific grade)
Automatic Transmission Fluid:
ZF Lifeguardfluid 4HP22 or equivalent Dexron III/Mercon
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Body Styles Offered:
2-door sedan, 4-door sedan, convertible, touring (wagon) - manual covers all E30 variants but focus is on 316i specific aspects.
Length:
Approx. 4345 mm (sedan)
Width:
Approx. 1640 mm
Height:
Approx. 1380 mm (sedan)
Weights
Curb Weight:
Approx. 1100-1200 kg (depending on body style and equipment)
Wheelbase:
Approx. 2565 mm
Dimensions
Wheel Bolt Pattern:
5x120 mm
Wheel Offset:
ET20-ET30 (typical for E30)
Tire Sizes:
175/70 R14, 185/65 R14, 195/60 R14, 205/55 R15 (depending on model and wheels)
🛡️ Safety Features
Ratings
Crash Test Ratings:
No official standardized crash test ratings from agencies like NHTSA or Euro NCAP for this specific era, but E30 known for robust build quality for its time.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts in the front, two-point lap belts in the rear (early models may have fixed front belts)
Body Structure:
Reinforced passenger safety cell
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio/cassette player, with options for upgraded units. Speaker placement in doors and rear deck.
Driver Assistance
ABS:
Optional ABS system, focused on preventing wheel lock-up during braking.
Connectivity
Connectivity Features:
None in the modern sense. Basic features include power mirrors (optional), power windows (optional on some models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-15,000 km or 6-12 months, depending on driving conditions and oil type used. Refer to manual for precise recommendations.
Air Filter Replacement:
Every 30,000-50,000 km or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-50,000 km for standard plugs, or longer for platinum/iridium plugs (if applicable).
Coolant Flush Interval:
Every 2-3 years or 40,000-60,000 km.
Fluid Specifications
Engine Oil Specification:
API SG/SH or ACEA A2/A3, SAE 5W-30, 5W-40, or 10W-40 (depending on climate and ambient temperature, consult manual for precise recommendations).
Engine Oil Capacity:
Approximately 4.25 liters with filter change.
Brake Fluid Specification:
DOT 4 or DOT 3 (consult manual for specific grade).
Known Issues
Common E30 Issues:
Cooling system leaks (radiator, hoses, water pump), fuel injector issues, distributor cap/rotor wear, fuel pump failure, window regulator problems, rust (especially around wheel arches and sills), rear subframe mounting points fatigue.
M40 Engine Specifics:
Potential for timing chain stretch or failure (though less common than on M43), valve seal wear, vacuum leaks affecting idle.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's focus on 'The Ultimate Driving Machine,' emphasizing sportiness, driver engagement, and build quality.
Model Evolution
E30 Generation Introduction:
The E30 generation, introduced in 1982, replaced the E21 and became a highly successful and iconic BMW model, known for its balanced chassis and engaging driving dynamics.
316I Positioning:
The 316i represented an entry-level model in the 3 Series lineup, offering BMW's core attributes at a more accessible price point.
Production
Production Period:
1982-1994 (E30 generation), with 316i variants produced through the later years.
Manufacturing Locations:
Primarily Germany (Dingolfing, Munich)
🏆 Awards & Recognition
Recognitions
E30 General Recognition:
The E30 platform is widely recognized for its driving dynamics, build quality, and enduring desirability, often featured in 'best cars of the 80s' lists. It's a strong platform for classic car enthusiasts.
Ratings
Reliability Perception:
Generally considered reliable when properly maintained, though age-related wear and tear are significant factors.
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