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    1988-2001 Mitsubishi Galant Workshop Service Repair Manual

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    This workshop service repair manual covers the Mitsubishi Galant, produced from 1988 to 2001, spanning platform codes E30, E50/E60/E70/E80, and EA0. The Galant is recognized as a mid-size sedan and...
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    Taper: Car
    Distributeur:
    UGS: 145186
    This workshop service repair manual covers the Mitsubishi Galant, produced from 1988 to 2001, spanning platform codes E30, E50/E60/E70/E80, and EA0. The Galant is recognized as a mid-size sedan and coupe, noted for its sporty handling and comfortable ride, especially in later generations. Key distinguishing factors include its sporty driving dynamics, available V6 engines, advanced technologies for its era such as optional all-wheel drive and multi-link suspension, and distinctive styling. The manual is intended for global use and provides comprehensive coverage of all engine variants, manual and automatic transmissions, drivetrain systems, suspension, steering, brakes, electrical systems, body and chassis, HVAC, fuel, cooling, exhaust, and safety systems. This extensive English-language manual offers detailed procedures for scheduled maintenance, fluid changes, filter replacements, and lubrication. It also includes diagnostic flowcharts and symptom-based troubleshooting for all major systems, alongside step-by-step repair and overhaul procedures for components and systems. Technical specifications, including torque values and clearances, are provided. The manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the Mitsubishi Galant, ensuring optimal performance and longevity. Its searchable and printable digital format, featuring high-resolution diagrams, makes it a valuable resource for all service needs.
    🏷️ Basic Information
    Identification
    Make:
    Mitsubishi
    Model:
    Galant
    Years Covered:
    1988-2001
    Codes
    Platform Codes:
    E30 (1987-1993), E50/E60/E70/E80 (1992-1998), EA0 (1998-2003)
    👋 Introduction
    Market Position
    Segment:
    Mid-size sedan/coupe, known for its sporty handling and comfortable ride, especially in the later generations.
    Competitive Analysis
    Competitors:
    Toyota Camry, Honda Accord, Nissan Altima, Mazda Millenia, Ford Taurus.
    Key Features
    Distinguishing Factors:
    Sporty driving dynamics (especially GS and GT models), availability of V6 engines, advanced technologies for its era (e.g., optional all-wheel drive, multi-link suspension), and distinctive styling.
    📋 Manual Details
    Coverage Areas
    Regions Covered:
    Global (specific regional variations may apply, manual focuses on general specifications)
    Page Count
    Estimated Page Count:
    1000+
    Manual Type
    Type:
    Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Digital (PDF)
    📖 Manual Coverage
    Systems Covered
    Engine:
    Comprehensive diagnosis, repair, and overhaul of all engine variants (4G9x, 4G6x, 6A1x, 6G7x)
    Transmission:
    Manual and Automatic transmission service, repair, and overhaul
    Drivetrain:
    Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including differentials and driveshafts
    Suspension:
    Front and rear suspension components, alignment, and troubleshooting
    Steering:
    Power steering system diagnosis and repair
    Brakes:
    Brake system components (discs, drums, calipers, master cylinder), ABS diagnosis and repair
    Electrical:
    Complete wiring diagrams, component testing, charging system, starting system, lighting, and accessories
    Body And Chassis:
    Body panel removal and installation, chassis repair, interior trim, and exterior components
    HVAC:
    Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
    Fuel System:
    Fuel injection systems, fuel pumps, injectors, and emission controls
    Cooling System:
    Radiator, water pump, thermostat, and cooling fan service
    Exhaust System:
    Exhaust manifold, catalytic converter, muffler, and pipe replacement
    Safety Systems:
    Airbag system diagnosis (where applicable), seatbelt mechanisms
    Procedures Included
    Maintenance:
    Scheduled maintenance, fluid changes, filter replacements, lubrication
    Troubleshooting:
    Diagnostic flowcharts and symptom-based troubleshooting for all major systems
    Repair:
    Step-by-step repair procedures for all major components and systems
    Overhaul:
    Detailed procedures for engine, transmission, and differential rebuilds
    Diagnostics:
    OBD-I and OBD-II diagnostics (for later models), component testing, sensor readings
    Specifications:
    Torque specifications, clearances, tolerances, and test values
    Technical Depth
    Depth:
    Comprehensive: From basic tune-ups and fluid changes to complete engine and transmission rebuilds, including electrical diagnostics and bodywork repairs.
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchability:
    Searchable text
    Printability:
    Printable pages
    Print Quality
    Image Resolution:
    High resolution for clear diagrams and illustrations
    Binding Type
    Binding:
    N/A (Digital)
    Paper Type
    Paper:
    N/A (Digital)
    ⚙️ Engine Specifications
    Primary Engine
    1988-1992 E30 Base:
    2.0L 4G63 SOHC I4 (approx. 105-113 hp)
    1988-1992 E30 Optional:
    2.0L 4G63 DOHC Turbo I4 (GSi/GTI models, approx. 145-170 hp)
    1993-1998 E50/E70:
    2.4L 4G64 SOHC I4 (approx. 135-140 hp)
    1993-1998 E60/E80 V6:
    3.0L 6G72 SOHC V6 (approx. 170-195 hp)
    1999-2001 Ea0 Base:
    2.4L 4G64 SOHC I4 (approx. 140-150 hp)
    1999-2001 Ea0 Optional:
    3.0L 6G72 SOHC V6 (approx. 195-205 hp)
    Performance
    Gs Turbo Performance:
    Notable for its potent turbocharged engine offering strong acceleration for its time.
    V6 Performance:
    Provided a smoother and more refined power delivery compared to the four-cylinder engines.
    Fuel System
    Injection Type:
    Multi-point fuel injection (MPI) and later Sequential Electronic Fuel Injection (SEFI)
    Recommended Fuel:
    Unleaded gasoline (Octane rating varies by engine, typically 87 or higher for V6/turbo)
    🔧 Transmission
    Standard
    E30:
    5-speed manual
    E50/E70/Ea0:
    5-speed manual
    Optional
    E30:
    4-speed automatic
    E50/E70/Ea0:
    4-speed automatic (Sportronic/INVECS-II on later models)
    Features
    AWD Availability:
    Available on select models (e.g., E70 AWD, some GTI models), often featuring Mitsubishi's Dynamic Center Differential (DCD).
    Gearing:
    Manual and automatic transmissions offered a range of gear ratios optimized for performance and fuel economy depending on the variant.
    📐 Dimensions
    Exterior
    Length:
    Varies by generation, approx. 175-188 inches (4445-4775 mm)
    Width:
    Varies by generation, approx. 68-70 inches (1727-1778 mm)
    Height:
    Varies by generation, approx. 55-57 inches (1397-1448 mm)
    Wheelbase
    Wheelbase:
    Varies by generation, approx. 102-105 inches (2590-2667 mm)
    Weights
    Curb Weight:
    Ranges from approx. 2900 lbs (1315 kg) to 3500 lbs (1588 kg) depending on engine and trim.
    🛡️ Safety Features
    Ratings
    NHTSA Ratings:
    Specific NHTSA ratings for these years are not readily available in a centralized database, but generally considered average for their era. Later models may have had improved safety features.
    Active Features
    ABS:
    Anti-lock Braking System (ABS) available on higher trims and later models.
    Traction Control:
    Traction control systems (TCS) became available on some later models.
    Passive Features
    Airbags:
    Driver and passenger airbags introduced on later models (1990s onwards). Side airbags were not common in this generation.
    Seatbelts:
    Front and rear seatbelts, with pretensioners on front belts for later models.
    Chassis Design:
    Reinforced body structure for improved crashworthiness.
    💡 Technology Features
    Infotainment
    Audio Systems:
    Factory cassette players and CD players were standard or optional depending on trim and year. Upgrades to modern double-DIN units are common.
    Climate Control:
    Manual climate control was standard, with automatic climate control available on higher trims.
    Driver Assistance
    Cruise Control:
    Standard on most models.
    Power Features:
    Power windows, power locks, power mirrors were widely available.
    Connectivity
    Original Connectivity:
    Limited to basic radio and cassette/CD player functions. No integrated Bluetooth or navigation in earlier models.
    🔧 Maintenance
    Service Intervals
    Oil Change:
    Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type. Refer to manual for specific intervals.
    Air Filter:
    Inspect every 15,000 miles, replace every 30,000 miles or as needed.
    Spark Plugs:
    Replace every 30,000-60,000 miles depending on plug type (copper vs. platinum/iridium).
    Timing Belt:
    Critical: Replace every 60,000-90,000 miles (or 5-7 years) for 4G6x and 6G7x engines. Failure can cause catastrophic engine damage.
    Fluid Specifications
    Engine Oil:
    API Service SG or higher. Viscosity typically 5W-30 or 10W-30 (refer to manual for specific engine and temperature range).
    Transmission Fluid Auto:
    Mitsubishi Diaqueen ATF SP-II, SP-II M, or SP-III (or equivalent Dexron III/Mercon for earlier models). Consult manual for exact spec.
    Transmission Fluid Manual:
    GL-4 gear oil, SAE 75W-90 recommended. Check manual for specific capacity and API rating.
    Coolant:
    Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Use a long-life coolant if specified.
    Brake Fluid:
    DOT 3 or DOT 4 brake fluid.
    Known Issues
    Engine Mounts:
    Can wear out, leading to increased vibration, especially on V6 models.
    Timing Belt Tensioner:
    The automatic tensioner on the timing belt for some 4G63 engines can fail, leading to belt slippage or failure. Critical to monitor.
    Automatic Transmission:
    Some earlier transmissions can experience harsh shifting or failure, often related to fluid maintenance or solenoid issues.
    Oil Leaks:
    Valve cover gaskets and oil pan gaskets can degrade over time, causing leaks.
    Suspension Components:
    Ball joints, tie rod ends, and bushings can wear, leading to steering looseness and uneven tire wear.
    Oxygen Sensors:
    Can fail, leading to poor fuel economy and increased emissions.
    Head Gasket:
    While not as common as in some other Mitsubishis, head gasket failure can occur, especially with overheating or high-mileage engines.
    📚 Vehicle History
    Brand Heritage
    Mitsubishi Motors:
    Mitsubishi Motors has a long history of automotive manufacturing, known for its engineering prowess, particularly in areas like all-wheel drive and turbocharged engines.
    Model Evolution
    E30 Generation:
    Introduced in 1987 (for the 1988 model year), this generation featured a sleek, aerodynamic design and was available as a sedan and coupe. Known for its sporty handling and the potent GSR/GSi turbo models.
    E50 E60 E70 E80 Generation:
    Launched in 1992, this generation saw a complete redesign. It adopted a more rounded, European-influenced styling. Offered in various trim levels, including base models, GS (V6), and the sporty GT (V6 and AWD). The multi-link suspension provided excellent ride and handling.
    Ea0 Generation:
    The third generation covered by this manual (1998-2001) continued the upscale aspirations with a more aggressive styling. It maintained the V6 engine option and front-wheel drive as standard, with AWD less common.
    Production
    Manufacturing Locations:
    Primarily Japan, with some assembly in other regions depending on the market.
    Discontinuation Usdm:
    The Galant was discontinued in the US market after the 2003 model year.
    🏆 Awards & Recognition
    Recognitions
    Car And Driver Best:
    The Galant, particularly the 1999-2003 generation, received positive mentions in Car and Driver's Ten Best lists in certain years for its value and sporty attributes.
    Ratings
    Consumer Reports:
    Ratings varied by year and generation, with some models praised for reliability and others flagged for specific mechanical issues. Comprehensive data available within the manual.
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