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1988-2005 Yamaha XV250 Virago Motorcycle Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: XV250 Virago Model Nickname: Virago 250 Generation First Generation Years: 1988 Last Generation Years: 2007 (North America, though manual covers up to 2005,...
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Taper: Motorcycle
Distributeur:
UGS: 241675
1988-2005 Yamaha XV250 Virago Motorcycle Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV250 Virago
Model Nickname:
Virago 250
Generation
First Generation Years:
1988
Last Generation Years:
2007 (North America, though manual covers up to 2005, indicating it may not cover the final iteration or specific market updates post-2005)
Codes
Engine Code Family:
XV Series
👋 Introduction
Market Position
Target Audience:
Owners and independent mechanics seeking in-depth repair and maintenance information for the Yamaha XV250 Virago.
Value Proposition:
Provides professional-level repair guidance, enabling users to perform complex maintenance and repairs, thus potentially saving on dealership service costs.
Competitive Analysis
Alternatives Availability:
Official Yamaha service manuals, Haynes, Clymer manuals. This manual claims equivalence to official professional manuals.
Key Features
Step By Step Procedures:
Emphasizes sequential, easy-to-follow instructions for all tasks.
Visual Guidance:
Reliance on exploded diagrams for clarity in disassembly and assembly.
Comprehensive Explanation:
Aims to provide thorough understanding of all repair and inspection processes.
📋 Manual Details
Coverage Areas
Model Years Covered:
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Total Pages:
291
Fold Out Pages:
1
Manual Type
Type:
Workshop Service Repair Manual
Professional Equivalence:
Yes (stated as 'Same Manual that professionals use')
Language
Language:
English
Format
Format:
Print (implied by 'Real Pictures' and physical page count)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, repair, and reassembly of the engine (cylinder head, cylinders, pistons, crankshaft, camshaft, valve train, etc.)
Fuel System:
Carburetor tuning and overhaul, fuel pump, fuel lines, fuel tank inspection and cleaning.
Ignition System:
CDI ignition system, spark plug specifications, ignition timing checks.
Transmission:
Clutch operation, transmission gear inspection, shifting mechanism, transmission oil.
Drivetrain:
Final drive (shaft drive) inspection, universal joint maintenance, rear axle assembly.
Suspension:
Front fork (telescopic) overhaul, rear shock absorber inspection and replacement, linkage system.
Brakes:
Front disc brake system (caliper, master cylinder, fluid), rear drum brake system (shoe inspection, adjustment).
Electrical System:
Wiring diagrams, battery maintenance, starter system, lighting system, charging system (stator, regulator/rectifier).
Chassis And Frame:
Frame inspection, steering head bearing maintenance, swingarm assembly.
Cooling System:
Air-cooled engine design, importance of airflow.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment (if applicable, though Virago 250 is shaft drive), brake fluid checks, tire pressure checks, lubrication points.
Troubleshooting:
Diagnostic procedures for common performance issues, starting problems, electrical faults.
Disassembly Assembly:
Comprehensive step-by-step instructions for all major components.
Inspections:
Detailed inspection guidelines for wear, damage, and proper function of all parts.
Overhaul Procedures:
Complete engine and transmission rebuild instructions.
Electrical Component Testing:
Testing of ignition coils, stator, regulator/rectifier, starter motor.
Carburetor Rebuild:
Detailed steps for cleaning, rebuilding, and synchronizing the carburetor.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine rebuilds, suitable for professional mechanics and serious DIY enthusiasts.
Diagrams:
Extensive use of exploded diagrams to illustrate disassembly and assembly sequences.
📊 Manual Specifications
File Format
Digital Format Notes:
While presented as a physical manual, professional workshops often use digital formats. If this product is a scan, it would typically be a PDF. Quality would depend on scan resolution and OCR capabilities.
Print Quality
Print Quality:
Professional grade (implied by 'Same Manual that professional use' and 'Real Pictures'). Expect clear text and legible diagrams.
Binding Type
Binding:
Likely saddle-stitched or perfect bound for a manual of this page count.
Paper Type
Paper Quality:
Durable paper stock suitable for workshop environments, likely matte finish to reduce glare.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Air-cooled, SOHC, V-twin
Displacement:
249 cc (249cc)
Bore X Stroke:
49.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower Peak:
Approx. 18.4 HP @ 7,500 RPM (Varies slightly by year/market)
Torque Peak:
Approx. 19.0 Nm @ 6,000 RPM (Varies slightly by year/market)
Fuel System
Carburetion:
Dual Mikuni carburetors (e.g., Mikuni VM20SS or similar models for different years)
Fuel Capacity:
Approx. 9.5 Liters (2.5 US gal)
Ignition System
Ignition Type:
Transistor Controlled Ignition (TCI)
Lubrication
Oil Type Spec:
Yamalube 4 (or equivalent SAE 10W-40 API SE, SF, SG, SH, SJ, or SJ/CF)
Oil Capacity:
Approx. 1.4 Liters (1.5 US qt) without filter change, 1.6 Liters (1.7 US qt) with filter change.
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Features
Drive Type:
Shaft drive
Transmission Oil Type:
Hypoid gear oil, SAE 80 API GL-4 or GL-5
Transmission Oil Capacity:
Approx. 150 ml (0.16 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2,170 mm (85.4 in)
Width:
Approx. 770 mm (30.3 in)
Height:
Approx. 1,110 mm (43.7 in)
Wheelbase:
Approx. 1,490 mm (58.7 in)
Weights
Dry Weight:
Approx. 149 kg (328.5 lbs)
Wet Weight:
Approx. 163 kg (359.4 lbs)
🛡️ Safety Features
Ratings
Safety Certification:
Meets DOT standards (for tires and lighting), EPA emissions compliance (where applicable).
Active Features
Braking System:
Front: Hydraulic disc brake. Rear: Drum brake.
Lighting:
Halogen headlight, taillight, brake light, turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (Classic cruiser design).
Driver Assistance
Driver Assistance Features:
Not applicable (Basic motorcycle design).
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (2,000 miles) or 6 months, whichever comes first.
Oil Filter Change:
At every engine oil change.
Air Filter Cleaning:
Every 6,000 km (4,000 miles) or annually.
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Valve Clearance Check:
Every 12,000 km (7,500 miles) or 12 months.
Brake Fluid Replacement:
Every 24 months, regardless of mileage.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SE, SF, SG, SH, SJ, or SJ/CF
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Carburetor Performance:
Can be prone to gumming up if fuel sits for extended periods, leading to rough idling or poor throttle response. Requires regular cleaning/rebuilding.
Idle Speed Instability:
Often related to vacuum leaks, carburetor synchronization, or worn idle mixture screws.
Rear Suspension Wear:
Stock shock absorbers can become less effective over time, leading to a harsher ride.
Shaft Drive Maintenance:
While generally reliable, the final drive gear oil requires regular changes to prevent wear.
Maintenance Notes
Seasonal Storage:
Requires proper fuel stabilizer and battery care for extended storage.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, established in 1955, is renowned for its engineering prowess across motorcycles, musical instruments, and other powered products. Known for reliability and performance.
Model Evolution
Virago Lineage:
The Virago line, introduced in the early 1980s, was Yamaha's entry into the cruiser market, characterized by V-twin engines and distinctive styling. The XV250 Virago specifically targeted the entry-level and smaller displacement cruiser segment.
Production
Manufacturing Location:
Primarily manufactured in Japan (e.g., Iwata, Shizuoka) and later in other Yamaha facilities.
Production Run:
The XV250 Virago had a long production run, spanning from 1988 to approximately 2007 in North America, indicating a consistent and popular design.
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific 'awards' are rare for individual motorcycle models of this era in the same way cars are, the XV250 Virago was consistently recognized for its reliable V-twin engine, comfortable riding position, and classic cruiser styling, making it a popular choice in its class for many years.
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