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BMW R90 1988 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R90 Year: 1988 Codes Internal Model Code: R90/6 (likely reference, though R90 model designation is historical; 1988 production might refer to later variants...
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Taper: Motorcycle
Distributeur:
UGS: 417324
Mots clés: 1988 BMW Cars Misc Motorcycle R90
BMW R90 1988 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R90
Year:
1988
Codes
Internal Model Code:
R90/6 (likely reference, though R90 model designation is historical; 1988 production might refer to later variants like R100 models if R90 was phased out, but the manual explicitly states R90 1988)
👋 Introduction
Market Position
Target Audience:
Owners of 1988 BMW R90 motorcycles undertaking maintenance, repair, or restoration; independent workshops specializing in vintage BMW motorcycles.
Competitive Analysis
Value Proposition:
Provides comprehensive, in-depth technical information crucial for maintaining and repairing a classic BMW motorcycle, potentially saving significant costs compared to dealership service or less detailed manuals.
Key Features
Manual Benefit:
Empowers owners with the knowledge to perform complex repairs and diagnostics, extending the lifespan and preserving the value of their vintage BMW R90.
📋 Manual Details
Coverage Areas
Manual Coverage:
Full Service, Repair, Rebuild, Refurbish, Restoration, Diagnostics
Page Count
Page Count:
Detailed page count not specified, but described as 'very detailed' and containing 'everything'.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English (assumed based on product description)
Format
Format:
Digital (likely PDF, as is common for online sales of such manuals)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, internal components, valve adjustments, carburetor tuning and rebuilding, ignition system, lubrication, cooling system (air-cooled specific), exhaust system.
Transmission Systems:
Gearbox removal, disassembly, inspection, repair, clutch service, final drive inspection and service.
Chassis Suspension Systems:
Front fork (BMW Telelever or Earles fork depending on specific R90 variant, though 1988 is unusual for R90), rear suspension (monoshock or twin shocks depending on model), swingarm, wheel bearing service, steering head bearing service.
Braking Systems:
Brake system overhaul, brake pad replacement, brake fluid flush and replacement, caliper service, master cylinder service.
Electrical Systems:
Wiring diagrams, component testing, battery maintenance, lighting system, charging system (alternator/generator), starter motor, horn, instrumentation.
Bodywork Frame:
Frame inspection, body panel removal and installation, fuel tank service, seat service, fairing (if applicable) repair.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacement, spark plug replacement, air filter cleaning/replacement, chain adjustment/lubrication (if applicable), brake fluid changes, battery care, general inspection routines.
Repair Procedures:
Engine rebuild (top and bottom end), transmission repair, carburetor synchronisation and rebuilding, electrical fault diagnosis, suspension component replacement, brake system overhaul.
Diagnostic Procedures:
Troubleshooting guides for common issues, engine performance diagnosis, electrical system fault finding, component testing methods.
Restoration Refurbishment:
Guidance on cleaning, painting, part sourcing, and reassembly for bringing a vintage BMW back to pristine condition.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics. Suitable for both amateur mechanics and professional technicians.
📊 Manual Specifications
File Format
Digital File Type:
PDF (most probable format for digital sale)
Searchability:
Likely searchable text, allowing for quick keyword-based navigation.
Print Quality
Print Readability:
Designed for clear readability, with schematics and diagrams being a priority.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, boxer-twin engine (typical for BMW R-series)
Engine Displacement:
897cc (for R90/6 designation, the R90S had 897cc as well. Specific R90 model for 1988 might imply an R100 variant, but the manual explicitly states R90)
Performance
Horsepower:
Typically around 60-70 HP depending on specific R90 variant (e.g., R90/6 or R90S)
Torque:
Torque figures vary by model, typically in the 50-60 lb-ft range.
Fuel System
Carburetors:
Likely equipped with twin Bing carburetors (e.g., 32mm or 36mm depending on variant). Manual will detail their adjustment and rebuilding.
Fuel Type:
Unleaded gasoline (premium recommended for optimal performance and longevity).
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox, shaft drive (cardan shaft)
Optional
Optional Gearbox:
N/A (standard for this era BMW R-series)
Features
Clutch Type:
Dry single-plate clutch
Final Drive:
Shaft drive (maintenance and inspection procedures covered).
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 1470mm (57.9 inches) for R90/6.
Weights
Dry Weight:
Approximately 200-220 kg (440-485 lbs) depending on specific R90 variant.
Fuel Tank Capacity:
Typically 24 liters (6.3 US gallons) for R90/6, R90S might differ.
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle safety ratings are not typically conducted in the same manner as automobiles).
Active Features
Braking System Features:
Dual disc front brakes, single disc rear brake (standard on R90S, R90/6 may have disc rear or drum depending on market/spec). Manual will cover maintenance and repair of these.
Passive Features
Frame Construction:
Steel tube frame, known for stability and rigidity.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This era of motorcycle pre-dates integrated infotainment systems as understood today. Focus is on mechanical and electrical functionality.)
Driver Assistance
Rider Assistance:
N/A (Focus is on core mechanical and electrical systems. ABS was not standard or common on R90 models, though it began appearing on BMWs later in the 80s.)
Connectivity
Connectivity Features:
N/A (No electronic connectivity features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km (3,000 miles) or annually, whichever comes first. Manual will provide precise interval.
Valve Adjustment Interval:
Recommended every 10,000 km (6,000 miles). Manual details the procedure.
Fluid Specifications
Engine Oil Type:
SAE 20W/50 or SAE 15W/40 motorcycle-specific oil. Manual will specify exact BMW recommendations.
Gearbox Oil Type:
GL-5 80W/90 hypoid gear oil. Manual will confirm specific BMW part numbers or specifications.
Final Drive Oil Type:
GL-5 80W/90 hypoid gear oil. Manual will confirm specific BMW part numbers or specifications.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid. Manual will specify.
Known Issues
Common R90 Wear Items:
Carburetor diaphragm wear, output shaft seal leaks, valve seat wear, steering head bearing play, aging electrical connectors, swingarm bearing wear.
Manual Troubleshooting Coverage:
The manual is expected to provide detailed troubleshooting guides for these common issues and many others.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Legacy:
BMW has a long and prestigious history in motorcycle manufacturing, particularly renowned for its boxer-twin engines, shaft drive, and robust build quality, dating back to the early 20th century.
Model Evolution
R90 Series Development:
The R90 series, including the R90/6 and R90S, was a significant step for BMW in the 1970s, offering more performance and refined styling compared to earlier models. The 1988 reference is unusual as the R90 series was largely superseded by R100 models by then. It might refer to a specific market variant or a manual covering R90s that were still in significant use or production in some form, or it could be a slight mislabeling of an R100 model manual.
Production
Production Period:
R90 models were primarily produced from 1973 to 1976. The 1988 date suggests a potential for later model R100 manuals being described, or a manual focused on the enduring legacy of R90 engines/components in later models or extended production runs in specific markets.
🏆 Awards & Recognition
Recognitions
Historical Reputation:
The BMW R90 series, particularly the R90S, was highly regarded for its sporting prowess and touring capabilities, earning a reputation for being a premium, well-engineered motorcycle.
Ratings
Owner Satisfaction:
Consistently high owner satisfaction for build quality, reliability, and riding experience, making them sought-after classics.
Certifications
Manual Quality Certification:
N/A (Manuals are typically not certified, but quality is assessed by completeness and accuracy).
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