Cagiva T4 500 RE 1988 Workshop Service Repair Manual

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The 1988 Cagiva T4 500 RE is a dual-sport motorcycle, embodying Italian engineering and design for versatile on-road and light off-road capabilities. This model was crafted for riders seeking a...

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Taper: Motorcycle

Distributeur:

UGS: 150579

Mots clés: 1988 Cagiva Motorcycle Motorcycles T4 T4 500 RE

Variantes de produits

Description

The 1988 Cagiva T4 500 RE is a dual-sport motorcycle, embodying Italian engineering and design for versatile on-road and light off-road capabilities. This model was crafted for riders seeking a capable and stylish machine for adventure touring and daily commuting. Known for its balance of performance and ruggedness, the T4 500 RE represents Cagiva's contribution to the dual-sport segment, offering a blend of Italian flair with practical utility for a range of riding conditions. This comprehensive workshop service repair manual provides detailed guidance for the 1988 Cagiva T4 500 RE. It covers essential maintenance procedures, including routine servicing and component rebuilds, alongside in-depth troubleshooting guides for common issues. The manual includes step-by-step instructions, torque specifications, and wiring diagrams, making it an invaluable resource for professional technicians and experienced DIY mechanics to ensure the optimal performance and longevity of the motorcycle.

🏷️ Basic Information

Identification

Make:

Cagiva

Model:

T4 500 RE

Year:

Vehicle Type:

Dual-sport Motorcycle

👋 Introduction

Market Position

Vehicle Segment:

Dual-sport motorcycle, designed for on-road and light off-road use.

Target Rider:

Enthusiasts seeking a versatile and rugged motorcycle for adventure touring and commuting.

Competitive Analysis

Competitors 1988:

Other dual-sport motorcycles of the era, such as BMW GS series, Yamaha XT600, Honda Transalp.

Key Features

Dv Factor:

The Cagiva T4 500 RE offered a balance of performance and ruggedness, often with Italian flair.

Manual Utility:

Provides comprehensive guidance for maintaining and repairing the specific 1988 Cagiva T4 500 RE model.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Printable:

Full Printable

Delivery Method:

Instant Download

Required Software:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

Page Count:

Hundreds of pages (as stated in product description).

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete disassembly, inspection, and reassembly of the engine.

Fuel System:

Carburetor tuning, fuel pump, fuel lines, and tank maintenance.

Ignition System:

Spark plugs, ignition coils, CDI unit, and timing.

Exhaust System:

Muffler, pipes, and gasket replacement.

Transmission And Clutch:

Gearbox inspection, clutch operation, and fluid changes.

Suspension System:

Front forks, rear shock absorber, and linkage maintenance.

Braking System:

Front and rear brake caliper, master cylinder, and fluid service.

Wheel And Tire Service:

Wheel bearing inspection, tire mounting, and balancing.

Electrical System:

Wiring diagrams, battery, lighting, starter, and charging system.

Frame And Bodywork:

Chassis inspection, fairings, seat, and fuel tank removal/installation.

Cooling System:

Radiator, hoses, and coolant specifications (if applicable).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustments, lubrication.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common faults.

Component Disassembly And Assembly:

Detailed instructions for taking apart and putting back together various components.

Rebuild Procedures:

Comprehensive instructions for engine and gearbox rebuilds.

Adjustment Procedures:

Carburetor, clutch, throttle, and brake lever adjustments.

Wiring Diagrams:

Detailed electrical system schematics.

Torque Specifications:

Essential torque values for critical fasteners.

Cleaning And Lubrication:

Specific instructions for cleaning and lubricating components.

Technical Depth

Depth Of Information:

Complete factory service manual covering all aspects from basic maintenance to full engine rebuilds.

Diagram Quality:

High-quality diagrams and exploded views.

Instruction Style:

Step-by-step instructions, easy-to-read text.

Target Audience:

Professional technicians and experienced DIY mechanics.

📊 Manual Specifications

File Format

File Format:

Print Quality:

High-resolution, suitable for printing.

Zoom Functionality:

Searchable Text:

Likely searchable (standard for good PDF manuals)

Binding Type:

Digital (Downloadable PDF)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Displacement:

478 cc (approximate, exact may vary based on specific variant)

Bore X Stroke:

Data not explicitly provided in product info, typical for this era would be found in manual.

Cooling System:

Air-cooled

Performance

Horsepower:

Approximately 35-40 HP (typical for this class and era, exact in manual).

Torque:

Data not explicitly provided in product info, would be detailed in manual.

Fuel System

Carburetion:

Single Carburetor (e.g., Dell'Orto or Mikuni, specific model in manual).

Fuel Capacity:

Typically around 15-20 liters, manual will confirm exact.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Clutch Type:

Wet multi-plate clutch

Features

Final Drive:

Chain drive

📐 Dimensions

Exterior

Wheelbase:

Data not explicitly provided, typically around 1450-1500 mm for this class. Manual will confirm.

Weights

Dry Weight:

Approximately 160-170 kg, manual will confirm exact.

🛡️ Safety Features

Active Features

Braking System Front:

Disc brake (single or dual, manual will specify).

Braking System Rear:

Disc or Drum brake, manual will specify.

Passive Features

Lighting:

Headlight, taillight, turn signals, brake light.

💡 Technology Features

Infotainment

Dashboard Instruments:

Analog speedometer, tachometer, odometer, trip meter, indicator lights.

Lighting System:

Standard halogen headlight, LED tail/brake light (depending on original fitment), manual covers bulb types.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,000-5,000 km or annually, detailed in manual.

Valve Clearance Check:

Often at 6,000-10,000 km intervals, precise figures in manual.

Chain Lubrication And Adjustment:

Recommended every 500-1000 km, or after riding in wet conditions.

Fluid Specifications

Engine Oil Type:

API SG, SAE 20W-50 or 10W-40 (specific recommendation in manual).

Brake Fluid Type:

DOT 3 or DOT 4 (manual will confirm).

Transmission Oil Type:

Dedicated transmission oil or engine oil with appropriate viscosity, detailed in manual.

Known Issues

Electrical Reliability:

Older Italian bikes can sometimes exhibit electrical gremlins; manual helps diagnose and repair.

Carburetor Performance:

Can be sensitive to tuning and require periodic cleaning/rebuilding; manual is essential for this.

📚 Vehicle History

Brand Heritage

Cagiva Origin:

Italian motorcycle manufacturer, known for performance and stylish designs, often using Ducati engines in earlier models or specialized engines.

Model Evolution

T4 Series Context:

The T4 series was Cagiva's entry into the popular dual-sport market, offering versatility for both everyday use and adventure.

Production

Manufacturing Location:

Italy