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1989-1993 Mitsubishi Galant Service Repair Factory Manual (1989 1990 1991 1992 1993)

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This manual covers the Galant models produced between 1989 and 1993, belonging to the E30/E40 Series. Known for its stylish, aerodynamic design and advanced technology for its time, this mid-size...
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1989-1993 Mitsubishi Galant Service Repair Factory Manual (1989 1990 1991 1992 1993)
This manual covers the Galant models produced between 1989 and 1993, belonging to the E30/E40 Series. Known for its stylish, aerodynamic design and advanced technology for its time, this mid-size sedan and coupe offered a more upscale and performance-oriented experience. Notable features included optional sophisticated suspension systems like Active-Electronic Control Suspension and the innovative 4-Wheel Steering (4WS) system, alongside powerful engine options such as the 2.0L 4G63 and the 3.0L 6G72 V6, with some variants offering All-Wheel Drive. These attributes positioned the Galant as a compelling alternative in its segment, praised for its refined handling and technological advancements. This comprehensive factory service manual provides essential information for the maintenance, diagnosis, and repair of your Galant. It details procedures for all major vehicle systems, including the powertrain, drivetrain, suspension, steering, brakes, and electrical systems. The manual covers routine maintenance, troubleshooting, component removal and installation, and in-depth technical specifications. It is designed to assist owners, DIY enthusiasts, and professional technicians in keeping the vehicle in optimal condition, ensuring its reliability and performance throughout its service life.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1989-1993
Generation
Generation Designation:
E30/E40 Series
Codes
Chassis Codes:
E31A, E32A, E33A, E34A, E35A, E38A, E39A, E52A, E53A, E54A, E55A, E57A, E58A, E72A, E74A, E75A, E77A, E78A
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan/coupe, positioned as a more upscale and performance-oriented offering in its class
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina, Nissan Maxima
Key Features
Unique Selling Points:
Available advanced suspension systems (e.g., Active-Electronic Control Suspension), optional 4-wheel steering (4WS), sophisticated engine options, stylish aerodynamic design
Manual Utility
Target Audience:
Owner/DIY enthusiasts, independent repair shops, professional dealerships
📋 Manual Details
Coverage Areas
Primary Coverage:
1989, 1990, 1991, 1992, 1993 Mitsubishi Galant
Page Count
Estimated Page Count:
Over 1000 pages (typical for a comprehensive factory service manual)
Manual Type
Manual Classification:
Factory Service Manual / Repair Manual
Language
Language Provided:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Required:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all variants), Fuel System, Cooling System, Intake and Exhaust Systems, Emission Control Systems, Clutch, Manual Transaxle, Automatic Transaxle, Propeller Shaft, Power Plant Mounts
Drivetrain:
Front Axle, Rear Axle, Wheel and Tire Specifications
Suspension Steering:
Front Suspension, Rear Suspension, Active-Electronic Control Suspension (if equipped), Steering System, 4-Wheel Steering System (if equipped)
Brakes:
Service Brakes (Hydraulic System), Parking Brakes
Electrical:
Engine Electrical, Fusible Link, Fuse Locations, Inspection Terminals, Grounding Locations, Diode Locations, Junction Blocks, Centralized Junctions, Wiring Harness Connectors, Configuration Diagrams, Circuit Diagrams
Body Comfort:
Body (Exterior), Heater, Air Conditioning, Ventilation Systems
Wiring Diagrams:
Comprehensive circuit diagrams for all electrical systems are included, crucial for troubleshooting.
Chassis Control:
Detailed information on the active-electronic control suspension and 4-wheel steering systems, including sensors, actuators, hydraulic/electronic control units, and diagnostic procedures for these advanced features.
Procedures Included
Maintenance Routine:
Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups
Troubleshooting Diagnostics:
Symptom-based troubleshooting, diagnostic procedures, fault code interpretation (where applicable)
Repair Overhaul:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component diagnosis and repair
Component Removal Installation:
Detailed steps for removing and installing all major components and sub-assemblies
Emissions Control Servicing:
Detailed procedures for inspection, diagnosis, and repair of emission control systems, including components like catalytic converters, EGR valves, and evaporative emission control (EVAP) systems.
Technical Depth
Diagnostic Level:
Advanced diagnostics, including electrical schematic interpretation and component testing
Repair Scope:
Comprehensive repair procedures for all systems, from basic adjustments to complete overhauls
Specifications Tolerances:
Detailed torque specifications, clearances, measurements, and alignment data
Diagnostic Tools Requirements:
While the manual is comprehensive, some advanced diagnostics may benefit from specific Mitsubishi diagnostic tools of the era.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans or digital reproductions, designed for clarity and readability
Searchability:
Likely text-searchable PDF, allowing for quick location of specific topics
Print Quality
Printability:
Designed to be printable for hands-on use in a workshop environment
Binding Type
Digital Format:
PDF - Digital Delivery
Paper Type
Digital Medium:
Digital File (PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Example 1:
4G63 (2.0L SOHC/DOHC)
Engine Code Example 2:
6G72 (3.0L SOHC V6)
Performance
Horsepower Range:
Approx. 120 hp (2.0L SOHC) to 195 hp (3.0L V6 DOHC Turbo - VR-4 model)
Torque Range:
Approx. 125 lb-ft to 203 lb-ft (VR-4)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Engine Management
Ignition System:
Electronic Ignition (Distributor-based or Coil-on-Plug depending on variant)
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transaxle
Optional
Transmission Type Opt:
4-Speed Automatic Transaxle
Features
AWD Availability:
All-Wheel Drive (AWD) available on certain performance variants (e.g., Galant VR-4)
📐 Dimensions
Exterior
Body Styles:
4-Door Sedan, 2-Door Coupe
Weights
Curb Weight Range:
Approx. 2800 - 3400 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Ratings Historical:
Limited official data available for this era, but generally considered safe for its time.
Passive Features
Standard Safety:
Seat belts, crumple zones, reinforced cabin structure
Active Features
Optional Safety Features:
Anti-lock Braking System (ABS) often standard on higher trims or optional
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo with optional CD player. Basic speaker configurations.
Driver Assistance
ABS Availability:
Available on select trims, particularly performance models or higher luxury trims.
Connectivity
Oem Connectivity Features:
Limited to power accessories (windows, locks, mirrors). No modern connectivity features like Bluetooth or USB.
Performance Tech
Active Suspension Details:
Available 'Active-Electronic Control Suspension' offered adaptive damping for improved ride and handling.
Four Wheel Steering Details:
Optional 4-Wheel Steering (4WS) system for enhanced maneuverability at low speeds and stability at high speeds.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000 - 5,000 miles or 3-6 months, depending on oil type and driving conditions.
Timing Belt Replacement:
Crucial: 60,000 - 90,000 miles or 5-7 years for interference engines (e.g., 4G63/6G72). Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 5W-30 or 10W-30 recommended (check manual for specific viscosity based on climate)
Coolant Type:
Ethylene Glycol based, typically a 50/50 mix with distilled water (Mitsubishi's Long Life Coolant or equivalent)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Transmission Fluid Automatic:
Dexron II or equivalent ATF
Known Issues
Common Wear Items:
CV joints, suspension bushings, O2 sensors, mass airflow sensor (MAF), idle air control valve (IACV), power steering pump leaks.
Electrical Gremlins:
Corrosion in connectors, intermittent issues with power windows, door locks, and dashboard lights are not uncommon due to age.
Cooling System Concerns:
Radiator leaks, thermostat failures, and heater core issues can occur.
Parts Availability
Common Replacement Parts:
Filters (oil, air, fuel), spark plugs, brake pads/rotors, belts, hoses are generally available. More specialized components like engine management sensors or certain suspension parts may require sourcing from specialty suppliers.
📚 Vehicle History
Brand Heritage
Mitsubishi History Context:
Mitsubishi's reputation for engineering and performance, especially with rally-bred models like the Lancer Evolution, influenced the Galant's sporty variants.
Model Evolution
Galant Generation Context:
This generation (E30/E40) was a significant step forward in styling and technology for the Galant, moving towards a more aerodynamic and European-influenced design.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Historical Automotive Press:
Often praised for its sharp styling, refined handling (especially in VR-4 guise), and the technological advancements of its era, like 4WS and AWD.
Ratings
Consumer Reports Historical:
Ratings varied by year and specific configuration, but generally positioned as a solid, if sometimes complex, Japanese sedan.
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