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BMW 525 525i 1989-1995 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 525i Year Start: 1989 Year End: 1995 Generation Generation Designation: E34 📋 Manual Details Coverage Areas Engine Mechanical: Included Engine Electrical: Included Fuel...
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BMW 525 525i 1989-1995 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
525i
Year Start:
1989
Year End:
1995
Generation
Generation Designation:
E34
📋 Manual Details
Coverage Areas
Engine Mechanical:
Included
Engine Electrical:
Included
Fuel System:
Included
Ignition System:
Included
Cooling System:
Included
Exhaust System:
Included
Transmission Manual:
Included
Transmission Automatic:
Included
Drivetrain:
Included
Suspension:
Included
Steering:
Included
Brakes:
Included
Body And Chassis:
Included
Interior Components:
Included
Electrical System:
Included
Heating Ventilation Air Conditioning HVAC:
Included
Wiring Diagrams:
Included
Diagnostic Troubleshooting:
Included
Specifications And Tolerances:
Included
Maintenance Procedures:
Included
Page Count
Number Of Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B35 (Commonly found in 535i, but 525i typically used the M20B25)
Engine Displacement:
2.5 Liters (2494 cc)
Engine Configuration:
Inline 6-cylinder (I6)
Engine Aspirated:
Naturally Aspirated
Engine Block Material:
Cast Iron
Engine Cylinder Head Material:
Aluminum
Performance
Horsepower Est Range:
170-190 hp
Torque Est Range:
200-230 lb-ft
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
4-speed Automatic (ZF 4HP22)
Features
Drive Type:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Length:
Approximately 188 inches
Width:
Approximately 70 inches
Height:
Approximately 56 inches
Wheelbase:
Approximately 110 inches
Weights
Curb Weight Est Range:
3500-3700 lbs
🛡️ Safety Features
Ratings
Crash Test Era:
Pre-modern crash safety standards
Features
Airbags:
Driver's side airbag (standard on later models, optional/unavailable on early models)
Anti Lock Brakes ABS:
Standard on most models during this period
Seatbelts:
Three-point front and rear seatbelts
Headlights:
Halogen headlights
Immobilizer:
Basic anti-theft systems, not a sophisticated immobilizer in modern terms
🔧 Maintenance
Service Intervals
Oil Change Interval Km Miles:
7,500 - 10,000 km / 5,000 - 7,500 miles (or per manual recommendation)
Air Filter Replacement Interval Km Miles:
30,000 - 50,000 km / 20,000 - 30,000 miles
Spark Plug Replacement Interval:
Approximately 60,000 miles
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or SAE 15W-40 (verify with manual)
Coolant Type:
BMW Blue Antifreeze or equivalent (Ethylene Glycol based)
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Type Manual:
SAE 75W-90 Synthetic Gear Oil (verify with manual)
Transmission Fluid Type Automatic:
ATF Dexron III or equivalent (verify with manual)
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