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PLYMOUTH ACCLAIM Service Repair Manual 1989-1995

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The Plymouth Acclaim, produced from 1989 to 1995, was a compact to mid-size sedan based on Chrysler's J platform. Known for offering affordable transportation and a relatively spacious interior for...
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PLYMOUTH ACCLAIM Service Repair Manual 1989-1995
The Plymouth Acclaim, produced from 1989 to 1995, was a compact to mid-size sedan based on Chrysler's J platform. Known for offering affordable transportation and a relatively spacious interior for its class, it competed with established models from manufacturers like Honda and Toyota. The Acclaim was available with various engine options, including naturally aspirated and turbocharged 2.5L inline-four engines, as well as a 3.0L V6, paired with either manual or automatic transmissions. Its design featured aerodynamic styling for the era, and it was positioned to appeal to budget-conscious consumers and families seeking practical, economical vehicles. This comprehensive factory-type service repair workshop manual provides detailed information for the complete service and repair of the Plymouth Acclaim models from 1989-1995. It covers a wide array of systems, including engine mechanicals, fuel injection, transmission service for both manual and automatic variants, drivetrain, brakes, suspension, steering, the complete electrical system, HVAC, and body components. The manual includes essential maintenance procedures, troubleshooting guides for common issues, diagnostic information, technical specifications, and instructions for using specialized tools. Its detailed, step-by-step instructions and diagrams are designed to assist owners, mechanics, and technicians in maintaining and repairing the vehicle effectively.
🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Acclaim
Years Covered:
1989-1995
Codes
Platform Code:
Chrysler J platform
👋 Introduction
Market Position
Segment:
Compact/Mid-size Sedan (often considered a 'K-car' derivative)
Target Audience:
Budget-conscious consumers, DIY mechanics, owners seeking to maintain their vehicle affordably
Competitive Analysis
Key Competitors:
Ford Tempo, Chevrolet Cavalier, Honda Civic, Toyota Corolla, Nissan Sentra
Key Features
Manual Advantage:
Factory-level detail, step-by-step instructions, exploded diagrams, cost savings on repairs
Vehicle Advantage:
Affordable transportation, fuel-efficient (for its time), spacious interior for its class
📋 Manual Details
Coverage Areas
General Coverage:
Complete vehicle service and repair
Page Count
Estimated Pages:
High (typically 500-1500+ pages for comprehensive factory-level manuals)
Manual Type
Type:
Factory-type Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, tuning, diagnostics, overhaul
Engine Management:
Fuel injection, ignition system, emissions control (OBD-I)
Transmission Manual:
Service, repair, and overhaul of manual transmissions
Transmission Automatic:
Service, repair, and overhaul of automatic transmissions (e.g., A604 Ultradrive)
Drivetrain:
Front-wheel drive systems, CV joints, axles
Brakes:
Hydraulic system, ABS (if equipped), disc/drum brake service, parking brake
Suspension:
Front struts, rear shocks, control arms, springs, wheel alignment
Steering:
Power steering system, steering column, rack and pinion
Electrical System:
Battery, charging system, starting system, lighting, accessories, wiring diagrams
HVAC:
Heating, ventilation, air conditioning system service and repair
Body:
Body panels, doors, windows, interior trim, rust repair, collision repair basics
Chassis:
Frame, unibody structure
Body Control Modules:
Power windows, locks, mirrors, wipers, etc.
Procedures Included
Maintenance:
Oil changes, fluid checks/changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic charts, symptom analysis, common problems
Repair:
Component removal, installation, adjustment, overhaul
Diagnostics:
On-board diagnostics (OBD-I), sensor testing, component testing
Special Tools:
Identification of and procedures using specialized tools
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission rebuilds, electrical diagnostics, and bodywork.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Quality:
Professional Quality (implied high resolution, clear text, and diagrams)
Binding Type
Binding:
Digital (N/A for PDF format, but implies printable)
Paper Type
Paper:
Digital (N/A for PDF format, but implies printable on standard paper)
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
2.5L Inline-4 (Turbocharged)
Engine Code 1:
G-series / Turbo (e.g., TC3)
Horsepower 1:
Approximately 150-170 hp (depending on year/tune)
Torque 1:
Approximately 170-190 lb-ft
Fuel System 1:
Electronic Fuel Injection (EFI)
Engine Type 2:
2.5L Inline-4 (Naturally Aspirated)
Engine Code 2:
G-series (e.g., G5)
Horsepower 2:
Approximately 100-108 hp
Torque 2:
Approximately 136-140 lb-ft
Fuel System 2:
Electronic Fuel Injection (EFI)
Engine Type 3:
3.0L V6 (Naturally Aspirated)
Engine Code 3:
Mitsubishi 6G72
Horsepower 3:
Approximately 140-150 hp
Torque 3:
Approximately 160-170 lb-ft
Fuel System 3:
Electronic Fuel Injection (EFI)
Performance
0-60 Mph Approx:
9-12 seconds (depending on engine and transmission)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (less common)
Optional
Optional Transmission 1:
3-speed Automatic (e.g., Torqueflite A413)
Optional Transmission 2:
4-speed Automatic (e.g., A604 Ultradrive)
Features
Transmission Fluid Spec Auto:
ATF+3 or ATF+4 (refer to specific year/manual for exact specification)
Transmission Fluid Spec Manual:
GL-4 gear oil (e.g., SAE 75W-90 or 80W-90)
📐 Dimensions
Exterior
Length Approx:
177-179 inches
Width Approx:
69.3 inches
Height Approx:
53.5 inches
Wheelbase Approx:
100.3 inches
Weights
Curb Weight Approx:
2700-3000 lbs (depending on engine and trim)
Gross Vehicle Weight Rating Approx:
3700-4000 lbs
🛡️ Safety Features
Ratings
NHTSA Rollover Rating Approx:
Likely 3 or 4 stars (based on typical vehicles of this era and platform)
Active Features
Active Safety Features:
Front disc brakes, rear drum brakes, optional ABS (Anti-lock Braking System)
Passive Features
Passive Safety Features:
Seat belts (front and rear), reinforced body structure, potentially driver-side airbag (introduced later in the model run, optional)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, cassette player, optional CD player (later models), basic speaker systems.
Driver Assistance
Driver Assistance:
Cruise control, optional power windows/locks/mirrors, optional ABS.
Connectivity
Connectivity Features:
Limited to basic features; no modern Bluetooth or USB connectivity from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6 months (refer to manual for specific engine/oil type)
Engine Coolant Change:
Every 30,000-50,000 miles or 2-3 years
Timing Belt Replacement Interval:
Every 60,000-100,000 miles for 4-cylinder engines (critical preventative maintenance)
Fluid Specifications
Engine Oil Spec:
API Service SG, SH, or SJ rating; SAE 5W-30 or 10W-30 (check manual for specific viscosity based on temperature)
Coolant Spec:
Chrysler 'Type A' or equivalent (long-life ethylene glycol coolant)
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
CV axles, tie rod ends, ball joints, exhaust systems, radiator, water pump, alternator
Electrical Gremlins:
Wiring harness issues, faulty sensors (e.g., crankshaft position sensor), module failures can occur over time.
Transmission Issues:
Ultradrive (A604) can be prone to solenoids, torque converter issues, and fluid leaks if not maintained.
Engine Performance Issues:
Carbon buildup in older engines, potential head gasket issues with the 3.0L V6, turbocharger reliability on performance models.
📚 Vehicle History
Brand Heritage
Brand Context:
Plymouth was Chrysler's entry-level brand, known for affordable and practical vehicles.
Model Evolution
Platform Basis:
Based on Chrysler's highly successful 'K-car' architecture, specifically the J platform, sharing components with the Dodge Spirit and Chrysler LeBaron sedan.
Styling:
Aerodynamic styling for its era, aimed at a family sedan market.
Trim Levels:
Available in various trims, including base models and sportier 'ES' or 'Turbo' versions.
Production
Production Location:
United States (primarily Sterling Heights, Michigan)
Production Years:
1989-1995 (discontinued as Plymouth brand was phased out)
🏆 Awards & Recognition
Recognitions
Critical Reception:
Generally received mixed reviews, often praised for affordability and interior space, but criticized for ride quality, handling, and some powertrain reliability concerns compared to Japanese competitors.
Ratings
Consumer Reports Rankings:
Likely ranked average to below average in reliability for its segment during its production run.
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