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DIAMOND STAR Motors 1989-1999 CHRYSLER Mitsubushi LASER TALON ECLIPSE GALANTS Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler / Mitsubishi (Diamond Star Motors) Model: Laser / Talon / Eclipse / Galant Product Name: DIAMOND STAR Motors 1989-1999 CHRYSLER Mitsubushi LASER TALON ECLIPSE...
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DIAMOND STAR Motors 1989-1999 CHRYSLER Mitsubushi LASER TALON ECLIPSE GALANTS Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler / Mitsubishi (Diamond Star Motors)
Model:
Laser / Talon / Eclipse / Galant
Product Name:
DIAMOND STAR Motors 1989-1999 CHRYSLER Mitsubushi LASER TALON ECLIPSE GALANTS Service Repair Manual
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, professional mechanics, repair shops.
Competitive Analysis
Advantage:
Provides professional-grade information used in local service repair shops, offering a complete solution for maintenance and repair.
Key Features
Accessibility:
Instant download access, allowing immediate commencement of repairs.
Usability:
Easy-to-read text sections, step-by-step instructions, and clear diagrams designed for both novice and experienced users.
📋 Manual Details
Coverage Areas
Vehicle Years:
1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999
Platforms Covered:
DSM (Diamond Star Motors) Platform
Trim Levels:
Covers a wide range of trim levels including base, ES, GS, GS-T, GSX (Eclipse/Talon), LS, ES, GTS, SL, Spyder variants for Chrysler and Mitsubishi models.
Page Count
Estimated Page Count:
Extensive (Likely several thousand pages across all covered models and years)
Manual Type
Type:
Service Repair Manual
Content Type:
Professional technical manual containing service, maintenance, and troubleshooting information, akin to factory service manuals (FSM).
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
4G63, 4G63T (Turbocharged), 6G72 V6, 4G93, 4G92, engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control systems
Transmission:
Manual Transmission (F5M33, W5MG1), Automatic Transmission (F4A21, F4A33, F4A41, F4A42, V4A51), clutch system, torque converter, drivetrain, differentials
Brakes:
Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), parking brake system, hydraulic system
Suspension Steering:
Front McPherson struts, rear multi-link suspension, power steering system, steering gear, suspension components
Electrical:
Wiring diagrams, lighting system, starting system, charging system, ignition system, engine control module (ECM), body control module (BCM), power windows, power door locks, audio systems, instrument cluster, sensors
Body Chassis:
Body construction, exterior trim, interior trim, doors, hood, trunk, bumpers, seats, HVAC system, airbags, safety structures
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling and component replacement.
Emission Controls:
Detailed information on emission control systems, including catalytic converters, oxygen sensors, EGR systems, and diagnostic procedures for emission-related faults.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement
Repair:
Engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical system diagnosis and repair, body panel repair
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides
Engine Performance Tuning:
Information on engine tuning, fuel maps, and ignition timing for naturally aspirated and turbocharged engines is likely included, catering to enthusiasts.
Body Repair:
Procedures for bodywork, panel replacement, paint repair, and rust remediation techniques.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Compatibility:
Requires Adobe PDF Reader or compatible software for optimal display of images and graphics.
Searchability:
PDF format typically offers text search capabilities, allowing users to quickly find specific topics or keywords.
Print Quality
Diagram Quality:
Top quality diagrams, detailed exploded pictures, and comprehensive illustrations.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital format allows for on-demand printing)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
4G63 (2.0L DOHC Naturally Aspirated & Turbocharged), 6G72 (3.0L SOHC V6), 4G93 (1.8L SOHC), 4G92 (1.6L SOHC)
Performance
Horsepower Torque Range:
Varies significantly by model and trim. Naturally aspirated models typically 100-150 hp, Turbocharged models (e.g., Eclipse GSX, Talon TSi) 200-210 hp, V6 models 170-200 hp.
Fuel System
Fuel Delivery Examples:
Electronic Fuel Injection (EFI) with multi-point or sequential injection.
Engine Management
ECM Type:
Engine Control Module (ECM) or Powertrain Control Module (PCM) for managing fuel, ignition, and other engine parameters. Specific ECM part numbers vary by model and year.
ECM Diagnostic Codes:
Includes information on reading diagnostic trouble codes (DTCs) via the OBD-I or early OBD-II systems common in these years.
Engine Codes
4G63T Specifics:
Details on the robust 4G63T DOHC 16-valve turbocharged engine, including turbocharger specifications, intercooler system, and engine management for high performance.
🔧 Transmission
Standard
Manual Transmission Types:
5-speed manual transmissions (e.g., F5M33, W5MG1) commonly found on most performance models.
Optional
Automatic Transmission Types:
4-speed automatic transmissions (e.g., F4A21, F4A33, F4A41, F4A42, V4A51) were widely available.
Features
AWD Availability:
All-Wheel Drive (AWD) was a prominent feature on performance variants like the Eclipse GSX and Talon TSi, utilizing a viscous coupling center differential and a planetary gear center differential.
Gear Ratios
Example Gear Ratios:
Specific gear ratios for manual and automatic transmissions are detailed, crucial for performance tuning and diagnostics.
📐 Dimensions
Exterior
Body Styles:
Coupe, Hatchback, Sedan.
Wheelbase Range:
Approximately 100.4 inches (2550 mm) for Eclipse/Talon, and similar for Galant depending on generation.
Weights
Curb Weight Range:
Varies from approximately 2800 lbs for base models to over 3400 lbs for AWD turbocharged variants.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Ratings varied by year and model. Early models had less advanced safety features compared to later iterations. Specific crash test data would be detailed within the manual.
Active Features
Active Safety Examples:
Anti-lock Braking System (ABS) available on higher trims and later models, Traction Control System (TCS) on some turbocharged models.
Passive Features
Passive Safety Examples:
Driver and passenger airbags (introduced gradually throughout the model years), seatbelt pre-tensioners, crumple zones, side-impact door beams.
💡 Technology Features
Infotainment
Audio Systems:
Factory AM/FM stereo with cassette tape player, CD player options on later models. Speaker configurations varied by trim.
Driver Assistance
Driver Assistance Features:
Limited by modern standards; primarily focused on ABS and optional TCS. Cruise control was a common feature.
Connectivity
Connectivity Features:
None in the modern sense (e.g., Bluetooth, USB). Factory alarm systems and keyless entry became available on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 to 5,000 miles or 3 to 6 months, depending on driving conditions and oil type. Specific recommendations would be in the manual.
Timing Belt Replacement:
Crucial for 4G63/4G63T engines. Intervals typically 60,000 to 90,000 miles. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH certified oils, viscosity grades like 5W-30 or 10W-30 depending on climate. Specific capacities vary by engine.
Coolant Type:
Ethylene glycol-based antifreeze/coolant. Specific color and type (e.g., HOAT) would be detailed.
Transmission Fluid Type:
ATF SP-III or equivalent for automatics, gear oil for manuals. Specific capacities vary.
Power Steering Fluid:
Specifications for power steering fluid type and capacity, critical for smooth steering operation.
Known Issues
Turbocharger Issues:
Oil starvation and bearing failure in turbocharged models (4G63T) if maintenance is neglected, especially oil changes and turbo timer usage.
Suspension Wear:
Wear in control arm bushings, ball joints, and strut mounts is common on higher mileage vehicles.
Rust And Corrosion:
Depending on climate, rust can be an issue in wheel wells, rocker panels, and subframes.
📚 Vehicle History
Brand Heritage
Dsm Joint Venture:
Diamond Star Motors (DSM) was a joint venture between Chrysler and Mitsubishi Motors, established to produce vehicles for the North American market.
Model Evolution
Platform Sharing:
The Eclipse, Talon, and Laser shared the same platform (MD platform for the first generation, and related DSM platforms for subsequent generations), leading to significant parts interchangeability.
Galant Relation:
The Mitsubishi Galant shared significant mechanical components and platform elements with the Eclipse/Talon during these generations, making this manual relevant for both.
Production
Manufacturing Location:
Vehicles were primarily manufactured at the Diamond Star Motors plant in Normal, Illinois, USA.
Generations Covered:
This manual covers the entirety of the first generation (1989-1994) and the second generation (1995-1999) of the Eclipse and Talon, as well as relevant Galant models from the same period.
🏆 Awards & Recognition
Recognitions
Popular Mechanics Editors Choice:
Certain models, particularly the turbocharged variants, received recognition from automotive publications for their performance and handling.
Ratings
Consumer Reports Ratings:
Consumer Reports ratings varied by year and model, with some models showing average reliability and others experiencing more issues, often related to electronics or specific powertrain components. This manual would help address many of these.
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