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BMW 316i 1989 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 316i Year: 1989 Codes Chassis Code: E30 Engine Code: M40B16 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Target Audience: Enthusiasts, DIY mechanics,...
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Taper: Car
Distributeur:
UGS: 416165
Mots clés: 1989 316i BMW Car Cars Misc
BMW 316i 1989 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
316i
Year:
1989
Codes
Chassis Code:
E30
Engine Code:
M40B16
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Target Audience:
Enthusiasts, DIY mechanics, and owners seeking to maintain or restore their E30 316i.
Competitive Analysis
Competitors 1989:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra XR4i, Opel Vectra
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel-drive dynamics, and precise steering.
Build Quality:
Typical BMW build quality of the era, emphasizing durability and driver engagement.
📋 Manual Details
Coverage Areas
Coverage Scope:
Full Service and Repair
Page Count
Estimated Pages:
Extensive (typically 500+ pages for this era of BMW manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of all engine components (cylinder head, block, pistons, crankshaft, camshaft, valves, etc.)
Engine Management And Fuel:
Bosch Motronic fuel injection system, ignition system, diagnostic procedures, sensors, actuators, fuel pump, injectors, throttle body
Transmission:
Manual transmission (Getrag 260/5) repair, clutch service, driveline components (driveshaft, CV joints)
Brakes:
Front disc brakes (ATE or Lucas Girling), rear drum brakes (or optional rear discs for some trims), hydraulic system, ABS (if equipped), bleeding procedures, component replacement
Suspension And Steering:
Front MacPherson struts, rear semi-trailing arms, ball joints, control arms, bushings, steering rack, power steering system
Electrical System:
Wiring diagrams, starter, alternator, battery, fuses, relays, lighting system, instrumentation, power windows, central locking
Body And Chassis:
Body panel repair, rust prevention, door mechanisms, interior trim, bumper systems
Heating And Air Conditioning:
HVAC system diagnosis and repair, refrigerant handling (R12)
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter replacement, coolant flush, brake fluid flush
Troubleshooting:
Diagnostic flowcharts for common problems (engine performance, starting issues, electrical faults)
Component Replacement:
Step-by-step instructions for replacing major and minor components
Rebuilding And Reconditioning:
Detailed guides for rebuilding engine, transmission, and other major sub-assemblies
Diagnostics:
Procedures for using diagnostic tools (if applicable for the era), reading fault codes, sensor testing
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to full engine and transmission overhauls.
Illustrations:
Detailed diagrams, exploded views, and photographs to illustrate procedures.
Specifications:
Torque specifications, clearances, timing settings, diagnostic values.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Resolution:
High-resolution scans for clear readability of text and diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC
Displacement:
1.6 Liters (1596 cc)
Bore X Stroke:
80.0 mm x 79.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower:
101 hp (75 kW) at 5500 rpm
Torque:
140 Nm (103 lb-ft) at 4300 rpm
Fuel System
Injection System:
Bosch Motronic M1.3 Electronic Fuel Injection
Fuel Type:
Unleaded Gasoline (Octane Rating 91 RON / 87 AKI recommended)
Ignition System:
Electronic Ignition System
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (Getrag 260/5)
Optional
Type:
4-speed Automatic Transmission (ZF 4HP22)
Features
Clutch:
Single dry plate, hydraulically actuated
📐 Dimensions
Exterior
Length:
4325 mm (170.3 in)
Width:
1640 mm (64.6 in)
Height:
1380 mm (54.3 in)
Wheelbase:
2570 mm (101.2 in)
Weights
Curb Weight:
Approx. 1160 kg (2557 lbs)
🛡️ Safety Features
Ratings
Crash Safety Era:
Designed to contemporary safety standards for its era, with a robust safety cage.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Passive Features
Airbags:
Driver's airbag not standard, optional on later E30 models.
Seatbelts:
Three-point seatbelts front and rear.
Body Structure:
Reinforced safety cell and crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player, often with optional amplifier and upgraded speaker systems.
Driver Assistance
ABS:
Optional ABS system provides anti-lock braking for improved control.
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on analog systems. External connectivity usually via aftermarket stereo upgrades.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 - 15,000 km (6,000 - 9,000 miles) or annually, whichever comes first.
Air Filter:
Replace every 30,000 - 40,000 km (18,000 - 25,000 miles).
Spark Plugs:
Replace every 40,000 - 60,000 km (25,000 - 37,000 miles).
Coolant Flush:
Every 2-3 years or 40,000 km (25,000 miles).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-40 or 15W-40 recommended (check owner's manual for exact specifications based on climate).
Engine Oil Capacity:
Approximately 4.25 Liters (4.5 US Quarts) with filter change.
Coolant:
BMW Blue Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors), mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II (or equivalent).
Known Issues
Engine Seals:
Oil leaks from crank seals (front and rear), valve cover gasket, oil pan gasket are common due to age.
Cooling System:
Plastic radiator end tanks can become brittle and crack; heater core leaks are also possible.
Suspension Bushings:
Wear in control arm bushings, trailing arm bushings, and sway bar links can lead to poor handling and noise.
Electrical Connectors:
Corrosion in electrical connectors, especially ground points, can cause intermittent electrical issues.
Fuel Pump:
Fuel pump relays and the pumps themselves can become weak or fail with age.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's commitment to 'The Ultimate Driving Machine' and engineering excellence.
Model Evolution
E30 Introduction:
The E30 generation (1982-1994) was a significant success, establishing BMW's reputation in the compact executive segment.
316I Positioning:
The 316i represented the entry-level model in the 3 Series range, offering the core BMW driving experience at a more accessible price point.
Production
Production Years E30:
1982 - 1994
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing)
🏆 Awards & Recognition
Recognitions
E30 Legacy:
The E30 chassis is widely regarded as one of BMW's finest and a classic sports sedan/coupe, often cited in 'best cars of the 80s' lists.
Ratings
Consumer Reports Era:
Consistently rated well for reliability and driving dynamics by automotive publications of the time.
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