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BMW 325 325i 1989 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Year: 1989 Codes Chassis Code: E30 Engine Code: M20B25 👋 Introduction Market Position Positioning: The BMW 325i (E30) was positioned as a...
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Mots clés: 1989 325 325i BMW Car Cars Misc
BMW 325 325i 1989 Workshop Repair Service ManualBMW 325 325i 1989 Workshop Repair Service ManualBMW 325 325i 1989 Workshop Repair Service ManualBMW 325 325i 1989 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Year:
1989
Codes
Chassis Code:
E30
Engine Code:
M20B25
👋 Introduction
Market Position
Positioning:
The BMW 325i (E30) was positioned as a sporty, premium compact executive car, celebrated for its engaging driving dynamics and quality engineering.
Competitive Analysis
Competitors:
Competed with vehicles like the Mercedes-Benz 190E, Audi 80/90, and Alfa Romeo 75. Known for superior handling and driver involvement compared to many rivals.
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel drive, and communicative steering, offering an exceptional driving experience.
Engine Performance:
The M20B25 engine provided a smooth power delivery and a characteristic inline-six sound, offering a good blend of performance and refinement.
Build Quality:
Exemplified BMW's reputation for solid construction and durable components, contributing to its longevity.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models, engines, trim levels, and transmission types for the 1989 BMW 325i
Page Count
Estimated Page Count:
900+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
M20 inline-six (2.5L), including lubrication, cooling, fuel injection (Bosch Motronic), ignition, exhaust, and emission controls.
Transmission:
Getrag 260 5-speed manual and ZF 4HP22 4-speed automatic transmissions, including operation, maintenance, and repair.
Drivetrain:
Clutch system, driveshaft, differential, and rear axle assembly.
Suspension:
Front McPherson struts, rear semi-trailing arm independent suspension, shocks, springs, bushings, and alignment specifications.
Brakes:
Front vented discs, rear solid discs, hydraulic system, ABS (Antilock Braking System) operation and components, parking brake.
Steering:
Power-assisted recirculating ball steering system, steering rack, pump, and associated components.
Electrical System:
12V system, battery, alternator, starter, fuse box, wiring diagrams, lighting, instrument cluster, and power accessories.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, and diagnosis of fuel delivery issues.
Cooling System:
Radiator, fan (mechanical or electric), water pump, thermostat, hoses, and coolant specifications.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, and hangers.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, and chassis structure.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt inspection and replacement, fluid checks and changes.
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation (if applicable for the era), symptom-based troubleshooting.
Repair:
Step-by-step repair instructions for major components: engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, electrical system repairs.
Diagnostics:
Engine performance diagnostics, electrical system testing, fuel system pressure testing, emissions system testing.
Removal Installation:
Detailed procedures for removing and installing major assemblies and components.
Specifications Data:
Torque specifications, clearances, alignments, fluid capacities, electrical specifications.
Technical Depth
Depth:
Comprehensive, from basic routine maintenance to complete engine and transmission overhauls, covering all aspects required for professional repair and servicing.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes, typically text-searchable if professionally converted.
Print Quality
Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
2494 cc (2.5 Liters)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
168 hp (125 kW) @ 5800 rpm
Torque:
164 lb-ft (222 Nm) @ 4300 rpm
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type:
Unleaded Premium Gasoline (91+ Octane)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with electronic ignition control.
🔧 Transmission
Standard
Type:
Getrag 260 5-speed manual transmission
Optional
Type:
ZF 4HP22 4-speed automatic transmission
Features
Manual Gear Ratios:
1st: 3.72, 2nd: 2.11, 3rd: 1.31, 4th: 1.00, 5th: 0.81, Reverse: 3.40
Automatic Gear Ratios:
1st: 2.48, 2nd: 1.48, 3rd: 1.00, 4th: 0.72, Reverse: 2.09
Clutch Type:
Single dry plate, hydraulic actuation (manual transmission)
Fluid Type
Manual Transmission Fluid:
BMW ATF Dexron III (or equivalent)
Automatic Transmission Fluid:
BMW ATF Dexron III (or equivalent)
📐 Dimensions
Exterior
Wheelbase:
2624 mm (103.3 inches)
Length:
4340 mm (170.9 inches)
Width:
1675 mm (66.0 inches)
Height:
1380 mm (54.3 inches)
Front Track:
1406 mm (55.4 inches)
Rear Track:
1424 mm (56.1 inches)
Weights
Curb Weight Manual:
Approx. 1370 kg (3020 lbs)
Curb Weight Automatic:
Approx. 1395 kg (3075 lbs)
Gvw:
Approx. 1820 kg (4012 lbs)
Towing Capacity:
Not officially rated for significant towing
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
N/A (Crash testing standards evolved significantly)
Active Features
ABS:
Standard Bosch ABS II (Antilock Braking System) on all wheels.
Traction Control:
Optional ASC+T (Automatic Stability Control + Traction) on some later models, but not standard on the 1989 325i.
Passive Features
Airbags:
Driver's side airbag optional, passenger airbag not available.
Seatbelts:
3-point inertia-reel seatbelts front, 2-point lap belts rear.
Rollover Protection:
Reinforced A-pillars and body structure.
💡 Technology Features
Infotainment
Head Unit:
Original BMW Bavaria C or similar cassette radio with optional CD changer input.
Speakers:
Typically 4 or 6 speakers, depending on options.
Driver Assistance
Cruise Control:
Optional
Trip Computer:
Optional, basic functions.
Connectivity
Bluetooth:
N/A (Pre-dates widespread Bluetooth integration).
Aux Input:
N/A (Aftermarket head unit modifications common for aux/USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles or annually, whichever comes first. Consult manual for specific conditions.
Spark Plug Replacement:
Recommended every 30,000 miles (check manual for exact type and gap).
Timing Belt Replacement:
M20 engines use a timing belt. Recommended replacement every 50,000-60,000 miles or 5 years. Belt failure is catastrophic.
Fluid Specifications
Engine Oil Type:
BMW High Performance Synthetic 5W-30 or 5W-40 (API SJ/SL or ACEA A3/B3) – consult manual for precise viscosity and approvals.
Engine Oil Capacity:
5.7 Liters (6.0 US Quarts) with filter change.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Coolant Capacity:
Approx. 8.0 Liters (8.5 US Quarts)
Brake Fluid Type:
DOT 4 brake fluid
Known Issues
Common Problems:
Cooling system leaks (radiator, hoses, water pump), fuel distributor issues, AFM sensor problems, electrical connector corrosion, differential mount failure, strut mount wear, heater control valve leaks.
Rust Prone Areas:
Wheel arches, rocker panels, jacking points, sunroof drain channels, trunk floor.
📚 Vehicle History
Brand Heritage
Heritage:
BMW's reputation for building driver-focused, performance-oriented vehicles with a focus on engineering excellence and sporting heritage.
Model Evolution
E30 Generation:
The E30 generation (1982-1994) is a highly revered chassis, marking a significant step for BMW's 3 Series, moving from the squared-off E21 to a more aerodynamic and refined design. The 325i was a cornerstone of this generation.
Production
Production Years:
E30 325i production: 1986-1992 (globally, specific model year 1989 is covered).
Manufacturing Locations:
Primarily Germany, with some assembly in South Africa and other locations.
Notable Variants:
Includes the M3 (E30), convertible, touring (wagon), and various performance packages.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E30 3 Series, including models like the 325, was a frequent recipient of Car and Driver's '10Best' list in the late 1980s, lauded for its driving prowess.
Iconic Status:
Widely considered a modern classic and one of BMW's most iconic models, often praised for its timeless design and pure driving engagement.
Certifications
Historical Significance:
Instrumental in cementing BMW's reputation for performance sedans and coupes in North America.
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