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BMW E24 635CSI 6 Series 1989 Electronic TROUBLESHOOTING Manual

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🏷️ Basic Information Identification Make: BMW Model: 635CSi Series: E24 Year: 1989 Codes Chassis Code: E24 👋 Introduction Market Position Target Audience: Technicians, Mechanics, DIY Enthusiasts Competitive Analysis Advantage Price:...
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BMW E24 635CSI 6 Series 1989 Electronic TROUBLESHOOTING Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
635CSi
Series:
E24
Year:
1989
Codes
Chassis Code:
E24
👋 Introduction
Market Position
Target Audience:
Technicians, Mechanics, DIY Enthusiasts
Competitive Analysis
Advantage Price:
Low Price Point for Comprehensive Information
Advantage Delivery:
Instant Access via Digital Download
Key Features
Feature Completeness:
Official Full Complete Factory Service Repair Manual Information
Feature Data Accuracy:
Technical Data Kept Like Original Manufacturer Book
Feature Usability:
Aids in Repair, Learning, and Work in Car Repairs
📋 Manual Details
Coverage Areas
Primary Focus:
Electronic Troubleshooting
Additional Coverage:
General Maintenance, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagrams, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, HVAC, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Page Count
Estimated Page Count:
Hundreds to Thousands (Printable)
Manual Type
Type:
Factory Service Repair Manual (Electronic Troubleshooting Focus)
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Management:
Engine Control System, Fuel Injection, Emission System
Drivetrain:
Transmission Service/Repair, Differential/Drive, Axle
Chassis And Suspension:
Suspension, Steering, Brake System
Electrical And Electronic:
Electrical System, Wiring Diagram, Engine Control System
Comfort And Convenience:
Heater/Air Conditioner, Interior
Procedures Included
Diagnostics:
Electronic Troubleshooting, Fault Code Diagnosis, Circuit Analysis
Maintenance:
General Maintenance, Periodic Lubrication, Maintenance Check List, Maintenance Chart
Repair:
Engine Service/Repair, Transmission Service/Repair, Brake System Repair, Cooling System Repair, Fuel System Repair
Diagrams:
Complete Wiring Diagrams, Circuit Diagrams, Component Datasheets
Technical Depth
Depth:
Comprehensive Factory Data for Technicians and Enthusiasts
📊 Manual Specifications
File Format
Readability:
High Quality Printable PDF
Compatibility:
Windows & Mac Compatible
Archive Requirement:
WinZip (for larger files)
Reader Requirement:
Adobe PDF Reader
Print Quality
Quality:
Great Quality Printable Pages
Binding Type
Type:
Digital Download (No Physical Binding)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B35
Displacement:
3.430 cc (3.4 Liters)
Configuration:
Inline 6-Cylinder
Valvetrain:
SOHC (Single Overhead Camshaft)
Performance
Horsepower:
~208-218 hp (SAE Gross) @ ~5700 rpm (depending on market and specific tuning)
Torque:
~224-230 lb-ft (SAE Gross) @ ~4000 rpm (depending on market and specific tuning)
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection
Fuel Type:
Unleaded Gasoline (Premium)
Engine Oil
Recommended Viscosity:
10W-40 or 20W-50 (refer to manual for exact specifications and temperature ranges)
Oil Capacity:
Approx. 6.5 Liters (6.9 US Quarts) with filter change
🔧 Transmission
Standard
Type:
Getrag 265 5-Speed Manual Transmission
Optional
Type:
ZF 4HP-22 4-Speed Automatic Transmission
Features
Manual Gear Ratios:
Refer to manual for specific gear ratios (e.g., 1st: 4.04, 2nd: 2.35, 3rd: 1.50, 4th: 1.23, 5th: 1.00 - ratios may vary slightly)
Automatic Features
Automatic Modes:
Standard (D), Sport (S), Economy (E)
Fluid Specifications
Manual Transmission Fluid:
BMW ATF (Type T-IV or equivalent for ZF automatic, specific manual gear oil for Getrag - refer to manual)
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approx. 10-12 Liters (10.6-12.7 US Quarts) total fill
📐 Dimensions
Exterior
Length:
Approx. 4758 mm (187.3 in)
Width:
Approx. 1797 mm (70.7 in)
Height:
Approx. 1370 mm (53.9 in)
Wheelbase:
Approx. 2754 mm (108.4 in)
Weights
Curb Weight:
Approx. 1540-1650 kg (3395-3638 lbs) depending on transmission and options
Gross Vehicle Weight Rating:
Refer to vehicle data plate
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Modern crash test ratings not applicable to 1989 model year standards; refer to manual for design specifications)
Active Features
Braking System:
4-Wheel Disc Brakes (Ventilated Front)
ABS:
Available (Anti-lock Braking System)
Passive Features
Airbags:
Driver's Airbag (standard on later models, optional on earlier ones, verify for 1989)
Seatbelts:
3-Point Inertia Reel Seatbelts (Front), 3-Point Seatbelts (Rear)
💡 Technology Features
Infotainment
Head Unit:
Period-appropriate BMW Bavaria C III or similar aftermarket unit likely installed.
Speaker System:
Multiple speaker locations throughout the cabin.
Driver Assistance
Cruise Control:
Standard feature on most 635CSi models.
Connectivity
Early Electronics:
Basic electronic engine management, limited connectivity features typical of the late 1980s.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles or annually (refer to manual for specific guidance based on driving conditions)
Transmission Fluid Change Interval:
Automatic: 30,000-50,000 miles; Manual: Check for leaks, fluid condition inspection
Spark Plug Replacement Interval:
Approx. 30,000 miles (check manual for specific type and gap)
Fluid Specifications
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 or equivalent ethylene glycol-based coolant)
Coolant Capacity:
Approx. 12 Liters (12.7 US Quarts)
Brake Fluid Type:
DOT 4
Power Steering Fluid Type:
BMW ATF or CHF 11S (confirm via manual)
Known Issues
Common Problems:
Age-related wear: Rubber hoses and seals degradation, cooling system component failures (water pump, radiator), fuel system component issues (fuel pump, injectors), electrical gremlins (corrosion, worn wiring), differential seal leaks, window regulator failures.
Maintenance Focus:
Due to the age of the vehicle, diligent maintenance and proactive replacement of aging components are crucial for reliability.
📚 Vehicle History
Brand Heritage
Brand Essence:
BMW represents 'Ultimate Driving Machine' with a focus on performance, engineering, and luxury.
Model Evolution
E24 Generation:
First generation (1976-1989), known for its elegant coupe styling and powerful performance, successor to the E9 coupe.
E24 Updates:
The 1989 model is part of the later E24 facelift (1982 onwards) which included updated styling, chassis, and powertrain enhancements. The 635CSi model was updated with the M30B35 engine in many markets.
Production
Production Years:
1976-1989
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
The E24 6 Series, particularly the 635CSi, was widely praised by automotive press for its blend of luxury, performance, and classic GT styling.
Ratings
Collectible Status:
Highly regarded as a modern classic and collectible BMW.
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