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1989 Mazda Protege Complete Workshop Manual

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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 1989 Codes Chassis Code: BF Series Engine Code Primary: BP (1.6L DOHC) Engine Code Secondary: 1.8L SOHC (GT/LX variants may utilize...
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Taper: Car
Distributeur:
UGS: 519838
Mots clés: 1989 Car Cars Mazda Misc Protege
1989 Mazda Protege Complete Workshop Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Year:
1989
Codes
Chassis Code:
BF Series
Engine Code Primary:
BP (1.6L DOHC)
Engine Code Secondary:
1.8L SOHC (GT/LX variants may utilize this)
👋 Introduction
Market Position
Positioning:
The 1989 Mazda Protege was a key competitor in the compact car segment, known for its sporty handling, fuel efficiency, and reliable Japanese engineering.
Competitive Analysis
Competitors:
Competed against vehicles like the Honda Civic, Toyota Corolla, Nissan Sentra, and Ford Escort of the era.
Key Features
Features Value:
The Protege offered a well-balanced chassis, responsive engines (particularly the DOHC BP), and often a more engaging driving experience than many of its rivals. Available in sedan and hatchback body styles.
📋 Manual Details
Coverage Areas
Coverage:
All models and all repairs A-Z
Page Count
Pages:
Likely extensive, typical workshop manuals of this era exceed 800 pages.
Manual Type
Type:
Complete Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Likely printed, potentially available as a searchable PDF.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, rebuild procedures, cylinder head, piston, crankshaft, camshaft, valvetrain, lubrication system, cooling system, fuel injection system (MPI), ignition system, emissions control systems.
Transmission Drivetrain:
Manual transmission (M5A), automatic transmission (e.g., FN type), clutch system, driveshafts, CV joints, differential.
Brakes:
Front disc brakes, rear drum brakes (or disc on some trims), parking brake system, hydraulic system, ABS (if equipped).
Suspension Steering:
Front McPherson strut suspension, rear multi-link or independent suspension, power steering system, steering rack, wheel alignment specifications.
Electrical Electronics:
Wiring diagrams, charging system (alternator, battery), starting system, lighting system, instrument cluster, power windows, power locks, horn, wipers, ECU operation and diagnostics.
Body Chassis:
Body construction, door mechanisms, glass, seals, exterior trim, interior trim, seat adjustments, heating and air conditioning (HVAC) system.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common fault finding for engine, transmission, electrical systems.
Repair Rebuild:
Step-by-step instructions for component removal, installation, and overhaul of major vehicle systems.
Diagnostics:
OBD-I diagnostic codes (if applicable), sensor testing, actuator testing, circuit testing.
Technical Depth
Depth:
Comprehensive from basic fluid checks and component replacement to in-depth engine and transmission rebuilds, and detailed electrical system diagnostics.
📊 Manual Specifications
File Format
Format Details:
If digital (PDF), expect high resolution scans of original pages, potentially with searchable text capabilities for ease of navigation. If printed, a robust binding is expected for durability.
Print Quality
Quality:
Professional quality printing, clear diagrams, legible text, consistent with dealership-grade manuals.
Binding Type
Binding:
Likely saddle-stitched or perfect bound for printed versions, designed for lay-flat use on a workbench.
Paper Type
Paper:
Durable, high-quality paper stock suitable for workshop environments, resistant to grease and wear.
⚙️ Engine Specifications
Primary Engine
Engine 1:
1.6L SOHC (G6) / 1.6L DOHC (BP-Z3/BP)
Displacement 1:
1598 cc
Bore Stroke 1:
83.0 mm x 74.2 mm
Compression Ratio 1:
9.4:1 (approx.)
Horsepower 1:
90-100 HP (SOHC) / 125-130 HP (DOHC BP)
Torque 1:
90-95 lb-ft (SOHC) / 105-110 lb-ft (DOHC BP)
Performance
Fuel Delivery:
Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Ignition System:
Electronic ignition with distributor
Engine 2
Engine 2:
1.8L SOHC (F8)
Displacement 2:
1839 cc
Horsepower 2:
Approx. 85 HP (used in some lower trims or specific markets)
🔧 Transmission
Standard
Transmission Std:
5-speed manual transmission
Optional
Transmission Opt:
4-speed automatic transmission
Features
Clutch Type:
Hydraulically actuated dry single plate clutch
📐 Dimensions
Exterior
Wheelbase:
Approx. 98.2 inches (2495 mm)
Length:
Approx. 165.7 inches (4210 mm)
Width:
Approx. 65.9 inches (1675 mm)
Height:
Approx. 53.5 inches (1360 mm) for hatchback, slightly more for sedan.
Weights
Curb Weight:
Approx. 2200-2400 lbs (1000-1090 kg) depending on trim and options.
Gross Vehicle Weight:
Not specified, but typically around 3200-3500 lbs.
Towing Capacity:
Not recommended or specified for this vehicle.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for 1989 models are not readily available, but typically, compact cars of this era offered moderate safety performance. Look for recall information for specific issues.
Active Features
Active Safety:
Front disc brakes, rear drum brakes, optional ABS on some higher trims.
Passive Features
Passive Safety:
Seat belts (front and rear), reinforced body structure, padded dashboard and interior components.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog radio with AM/FM, cassette player. Manual antenna adjustment.
Driver Assistance
Driver Assistance:
Limited. Primarily focused on active safety through brakes and chassis design. No modern driver-assistance systems like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity:
No built-in connectivity features. Aftermarket solutions would be required for features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions.
Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles typically.
Spark Plugs:
Replace every 30,000-60,000 miles, depending on plug type (copper vs. platinum).
Timing Belt:
Crucial! Replace every 60,000-90,000 miles or 5-7 years. Failure can cause catastrophic engine damage (interference engine).
Fluid Specifications
Engine Oil:
API SG or SH rated, SAE 10W-30 or 5W-30 recommended. Capacity: Approx. 4.0-4.5 quarts with filter.
Coolant:
Mazda-recommended coolant or equivalent ethylene glycol-based antifreeze mixed 50/50 with distilled water. Capacity: Approx. 5.5-6.0 quarts.
Transmission Fluid Manual:
GL-4 rated gear oil, SAE 75W-90. Capacity: Approx. 2.0-2.5 quarts.
Transmission Fluid Automatic:
Dexron II or equivalent ATF. Capacity: Approx. 3.0-3.5 quarts for drain and fill.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF Dexron II or equivalent.
Known Issues
Common Problems:
Rust in wheel wells and rocker panels, worn CV joints, aging rubber hoses and belts, potential for distributor O-ring leaks, early fuel pump failures.
Engine Issues:
The BP engine is generally robust, but timing belt maintenance is critical. Overheating can lead to head gasket issues if not addressed promptly.
Electrical Issues:
Wiring harness degradation over time, especially in engine bay. Faulty turn signal relays or wiper motors.
📚 Vehicle History
Brand Heritage
Mazda Heritage:
Mazda, a Japanese automaker, has a history dating back to 1920, known for its innovative rotary engines and driver-focused vehicles like the MX-5 Miata.
Model Evolution
Protege Generation:
The 1989 Protege represents the second generation (BF chassis) of the Protege line, which debuted in 1980. This generation saw significant styling and engineering updates.
Protege Design:
The BF chassis Protege featured a more aerodynamic and contemporary design compared to its predecessor, with a focus on improved handling and refinement.
Production
Production Years:
Second generation (BF) produced from 1985 to 1991. The 1989 model is within this range.
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Historical Recognition:
While specific awards for the 1989 model are not widely publicized, the Protege line was generally well-regarded for its value, reliability, and sporty driving dynamics within its class during its production run.
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