Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair of internal components (pistons, rings, bearings, crankshaft, camshaft, valves, etc.)
Engine Management:
Engine control unit (ECU) diagnostics, sensor testing, ignition system troubleshooting, fuel injection system operation and repair.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel lines, fuel pressure regulator, evaporative emission control (EVAP) system.
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications and procedures for flushing.
Electrical System General:
Battery, charging system (alternator, regulator), starting system (starter motor).
Electrical System Lighting:
Headlights, taillights, turn signals, interior lighting, wiring diagrams for lighting circuits.
Electrical System Instruments:
Dashboard instrumentation, gauges, warning lights, diagnostic connectors.
Chassis Suspension:
Front and rear suspension components, struts, shocks, springs, control arms, bushings, alignment specifications.
Chassis Steering:
Steering gear, power steering system (pump, hoses, fluid), steering column, tie rods, wheel alignment.
Chassis Brakes:
Front and rear brake systems (disc/drum), brake pads, rotors, calipers, master cylinder, brake lines, parking brake, brake fluid specifications.
Chassis Wheels Tires:
Wheel specifications, tire sizes, inflation pressures, lug nut torque.
Body And Frame:
Body panel removal and installation, door mechanisms, glass replacement, structural components.
Emission Control:
Exhaust gas recirculation (EGR) system, catalytic converter, oxygen sensors, evaporative emission control (EVAP).
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs, battery maintenance.
Troubleshooting:
Diagnostic procedures for common symptoms, fault finding flowcharts, identification of potential causes for various issues.
Component Repair Rebuild:
Detailed step-by-step instructions for repairing and rebuilding major vehicle components.
Wiring Diagrams:
Comprehensive wiring schematics for electrical systems, facilitating diagnosis and repair of electrical faults.
Depth Of Coverage:
Complete diagnostic and repair information, suitable for both DIY enthusiasts and professional mechanics.
Print Quality:
Fully Printable, allowing users to print specific sections or the entire manual.
Searchability:
Implied searchable due to PDF format, although text recognition quality may vary.
Binding Type:
Digital Download (PDF), no physical binding.
Paper Type:
Not Applicable (Digital Product)
Operating Systems:
Compatible with All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader & WinZIP
Zoom Functionality:
YES (Zoom IN/OUT enabled)
Engine Options:
Likely includes the 2.0L 4G63T turbocharged inline-4 engine shared with Mitsubishi Eclipse GST/GSR and Eagle Talon TSi, and potentially a naturally aspirated 2.0L or 1.8L engine.
Turbocharged Performance:
For the 4G63T engine, expect approximately 195-205 horsepower and 203-215 lb-ft of torque, depending on specific tuning and market.
Injection Type:
Electronic Fuel Injection (EFI)
Coolant Type:
Typically a 50/50 mixture of ethylene glycol antifreeze and distilled water.
Oil Type:
Likely 10W-30 or 10W-40, depending on ambient temperature and specific engine variant. API SG or higher service classification.
Recommended Spark Plugs:
NGK or equivalent, with appropriate heat range and gap specification (e.g., BPR6ES-11 or similar for turbo models).
Transmission Type Standard:
Likely a 5-speed manual transmission as standard for performance models.
Transmission Type Optional:
A 4-speed automatic transmission was likely available as an option.
Manual Transmission Fluid:
GL-4 or GL-5 gear oil, with specific viscosity recommended (e.g., 75W-90).
Automatic Transmission Fluid:
ATF SP-III or equivalent, as specified by Mitsubishi/Chrysler.
Oil Change Interval:
Typically every 3,750 to 5,000 miles (6,000 to 8,000 km) or 6 months, whichever comes first, depending on driving conditions.
Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km), or as needed based on inspection.
Spark Plug Replacement:
Typically every 30,000 miles (48,000 km) for standard spark plugs, or potentially longer for platinum or iridium plugs if fitted.
Timing Belt Replacement:
Crucial for 4G63T engines; typically recommended every 60,000 miles (96,000 km) or 4-5 years due to it being an interference engine.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron II/III ATF or a dedicated power steering fluid, as per manufacturer specification.
Common Turbo Issues:
Turbocharger wear, oil leaks, intercooler hose failures, and boost leaks can be common on high-performance turbocharged models.
Electrical Gremlins:
Due to age, some electrical components like sensors, relays, and wiring harnesses may develop issues, requiring careful diagnosis.
Suspension Wear:
Bushings, ball joints, and struts are common wear items on vehicles of this vintage.
Cooling System Leaks:
Radiator, hoses, and water pump seals can degrade over time, leading to coolant leaks.
Chrysler Brand Context:
Chrysler's partnership with Mitsubishi Motors led to badge-engineered vehicles, including the Laser Talon, which was a rebadged Mitsubishi Eclipse.
Platform Sharing:
The Chrysler Laser Talon is a direct counterpart to the Mitsubishi Eclipse and Eagle Talon, all built on the Mitsubishi shared platform.
Manufacturing Location:
Produced at Diamond-Star Motors (DSM) plant in Normal, Illinois, USA.
First Generation Era:
This manual covers the first generation (DS/DC) of the Chrysler Laser Talon, which ran from 1990 to 1994.
