Engine Mechanical:
Complete engine overhaul, timing belt replacement, piston and ring service, cylinder head work, lubrication system, cooling system.
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU) diagnostics, sensors and actuators.
Emission Control:
Catalytic converter system, evaporative emission control (EVAP), exhaust gas recirculation (EGR) systems, emissions-related sensors.
Fuel System:
Fuel injection system (Bosch Motronic variants), fuel pump, fuel injectors, fuel pressure regulator, fuel tank and lines.
Clutch System:
Clutch disc, pressure plate, release bearing, clutch hydraulics (master and slave cylinders), clutch pedal adjustment.
Manual Transaxle:
Gearbox removal and installation, internal component service, shift linkage adjustment, differential service.
Automatic Transaxle:
Available for certain models, coverage includes unit removal/installation, fluid service, torque converter, and general operation.
Driveshaft Axle:
CV joints, drive shafts, axle boots, wheel bearings.
Suspension:
Front suspension (MacPherson struts), rear suspension (torsion beams or independent), shock absorbers, springs, control arms, anti-roll bars.
Steering:
Steering rack, power steering system (if equipped), steering column, tie rod ends.
Restraint System:
Seat belts, airbag system (if equipped, though less common in earlier models of this generation).
Brake System:
Front and rear brake components (discs/drums), brake calipers, master cylinder, brake booster, ABS system (if equipped), brake fluid specifications.
Body Interior Exterior:
Body panel repair, door mechanisms, glass replacement, interior trim removal and installation, seals, bumpers.
Body Electrical:
Lighting systems, wipers and washers, horn, central locking, power windows, instrument cluster, dashboard components.
HVAC:
Heating system, ventilation, air conditioning system (refrigerant types, compressor, condenser, evaporator).
Diagnostic Procedures:
Troubleshooting charts for common symptoms, diagnostic trouble codes (DTCs) for EFI systems, component testing procedures.
Repair Procedures:
Detailed step-by-step instructions for all major systems, including component removal, reassembly, and adjustments.
Maintenance Procedures:
Scheduled maintenance tasks, fluid changes, filter replacements, spark plug replacement, brake pad replacement, belt replacement.
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems, aiding in fault diagnosis and repair.
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds).
Engine Family:
Alfa Romeo Boxer (flat-four) engine
Displacement Options:
1.3L (1351cc), 1.5L (1490cc), 1.7L (1712cc), 2.0L (1995cc - Quadrifoglio Verde/Veloce models)
Horsepower Range:
Approximately 75 HP to 130 HP depending on engine variant and tuning.
Torque Range:
Varies by engine, typically 110 Nm to 180 Nm.
Induction Type:
Fuel Injection (Weber Marelli or Bosch Motronic variations)
Fuel Type:
Unleaded Gasoline (Petrol)
Oil Change:
Typically every 10,000-15,000 km or 12 months, whichever comes first.
Timing Belt:
Critical replacement interval, typically every 60,000-80,000 km or 5 years due to potential for catastrophic engine damage if it breaks. Consult specific engine variant in manual.
Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-40, 15W-40) and API/ACEA specifications. Typically around 4.5-5.0 liters capacity.
Coolant:
Ethylene glycol-based antifreeze/coolant mixture (50/50). Refer to manual for type and capacity.
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Issue 1:
Rust and corrosion, particularly on sills, wheel arches, and floor pans.
Issue 2:
Timing belt failure (if not replaced at recommended intervals).
Issue 3:
Carburetor or fuel injection system issues (especially on older models or those with neglected maintenance).
Issue 4:
Wear and tear on suspension components (bushings, ball joints).
