Model Range:
Prowler, Cougar, Panther, EXT, Z, ZL, ZR, ZRT, Powder Special, Powder Extreme
Applicable Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Target Audience:
Snowmobile owners, mechanics, and enthusiasts looking for in-depth repair and maintenance information.
Value Proposition:
An inexpensive way to maintain and repair the vehicle, saving on professional service costs.
Manual Advantage:
Factory-level detail, comprehensive coverage, and clear instructions make it superior to generic guides.
Comprehensive Coverage:
Covers a wide range of models and systems specific to the 1990-1998 Arctic Cat snowmobile lineup.
Detailed Illustrations:
Visual aids are critical for understanding complex procedures and component identification.
User Friendliness:
Designed for both novice and experienced users, with step-by-step guidance.
General Information:
Comprehensive overview of the snowmobile's design, features, and specifications.
Troubleshooting:
Detailed diagnostic procedures for identifying and resolving common and uncommon issues.
Lubrication:
Recommended lubricants, greases, and fluid capacities for all components.
Maintenance:
Routine checks, adjustments, and preventative maintenance procedures.
Tune Up:
Procedures for engine tuning, carburetor adjustments, spark plug replacement, and emissions control.
Adjustment For Special Use:
Recommendations for adapting the snowmobile for specific riding conditions or performance enhancements.
Fuel System:
Detailed instructions on fuel pump, carburetor, fuel lines, fuel tank, and fuel filter maintenance and repair.
Exhaust Systems:
Information on muffler, exhaust pipes, and heat shields.
Oil Injection Systems:
Service and maintenance for the oil injection pump and reservoir.
Cooling Systems:
Maintenance and repair of liquid cooling systems, including radiator, hoses, thermostat, and coolant.
Recoil Systems:
Repair and maintenance of the engine's recoil starter.
Drive Systems:
Detailed coverage of the drive clutch, driven clutch (secondary), and drive belt inspection, replacement, and adjustment.
Brakes:
Brake system maintenance, including caliper, master cylinder, brake lines, and brake fluid.
Driven Shaft:
Service and maintenance of the driven shaft and associated components.
Dropcase:
Maintenance and repair of the dropcase assembly, including gears and bearings.
Driveshaft:
Service and maintenance of the driveshaft, including bearings and couplings.
Front Suspension:
Detailed service for A-arms, shock absorbers, skis, and spindles.
Steering:
Maintenance and repair of the steering column, tie rods, and linkage.
Track And Rear Suspension:
Comprehensive coverage of the track, suspension arms, idler wheels, and shock absorbers.
Off Season Storage:
Recommended procedures for preparing the snowmobile for storage and recommissioning.
Wiring Diagrams:
Complete electrical system diagrams for troubleshooting and repair.
Index:
Provides easy navigation to specific topics within the manual.
Complete Disassembly Reassembly:
Step-by-step instructions for complete disassembly and reassembly of the snowmobile.
Component Testing:
Procedures for testing the functionality and condition of various components.
Diagnosis And Repair:
Detailed guidance on diagnosing and repairing specific malfunctions.
Parts Replacement:
Instructions for replacing worn or damaged parts.
Calibration And Adjustment:
Procedures for calibrating and adjusting various systems for optimal performance.
Depth Level:
Factory Level - suitable for both DIY enthusiasts and experienced mechanics.
Illustrations:
Hundreds of detailed illustrations and photos.
Step By Step Instructions:
Clear, sequential instructions for all procedures.
Completeness:
100% complete and intact service manual.
Engine Types Covered:
2-stroke gasoline engines, various displacements including 440cc, 550cc, 580cc, 600cc, and potentially others based on specific models.
Horsepower Range:
Varies by model, typically from approximately 70 HP to over 120 HP for performance models.
Torque Characteristics:
Detailed in the manual, crucial for clutch engagement and performance tuning.
Carburetion:
Primarily Mikuni or Keihin carburetors, with detailed jetting, needle, and adjustment specifications.
Fuel Injection:
EFI models are covered, detailing fuel pump, injectors, and ECU diagnostics.
Oil Delivery:
Oil injection system for pre-mixing fuel and oil.
Recommended Intervals:
The manual provides specific mileage or usage-based intervals for tasks like oil changes, spark plug checks, chain case oil changes, and clutch inspection.
Engine Oil:
Specifications for 2-stroke engine oil (e.g., API TC-W3 rated or manufacturer-specific blends).
Coolant:
Type and mixture ratio for liquid-cooled models (e.g., ethylene glycol-based antifreeze).
Chain Case Oil:
Viscosity and type of lubricant for the chain case.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Wear Items:
Focus on wear items like drive belts, suspension bushings, ski skins, carbides, and clutch components.
Engine Tuning:
Guidance on carburetor tuning for altitude and temperature variations.
Electrical Diagnostics:
Troubleshooting common electrical issues, including ignition and lighting systems.
