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Daewoo Espero 1990-1998 Workshop Service Manual Repair

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The Daewoo Espero, produced from 1990 to 1998, is a four-door sedan recognized for its distinctive styling influenced by Italian design house Italdesign Giugiaro. Positioned as a value-conscious option in...
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UGS: 56393
Daewoo Espero 1990-1998 Workshop Service Manual RepairDaewoo Espero 1990-1998 Workshop Service Manual RepairDaewoo Espero 1990-1998 Workshop Service Manual RepairDaewoo Espero 1990-1998 Workshop Service Manual Repair
The Daewoo Espero, produced from 1990 to 1998, is a four-door sedan recognized for its distinctive styling influenced by Italian design house Italdesign Giugiaro. Positioned as a value-conscious option in the compact to mid-size sedan market, it aimed to offer a more premium feel than many contemporary Korean offerings. Sharing platform and mechanical components with Opel/Vauxhall models due to GM's historical involvement with Daewoo, the Espero typically featured a front-engine, front-wheel-drive layout with a 2.0-liter inline 4-cylinder engine. This powertrain, often the C20NE, provided approximately 110-115 horsepower and was paired with either a 5-speed manual or a 4-speed automatic transmission. This workshop service and repair manual provides comprehensive guidance for the Daewoo Espero, covering model years 1990 through 1998. It details essential maintenance procedures, including oil changes, fluid specifications, and critical timing belt replacement intervals. The manual also offers in-depth repair instructions for all major vehicle systems, such as engine mechanicals, fuel injection, cooling, lubrication, transmission, drivetrain, suspension, steering, brakes, and electrical systems. Troubleshooting guides, diagnostic procedures, and information on special tool requirements are included to assist owners and technicians in maintaining and repairing the vehicle effectively.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Espero
Generation
Production Years:
1990-1998
👋 Introduction
Market Position
Vehicle Segment:
Compact to mid-size sedan, targeting value-conscious buyers
Competitive Analysis
Key Competitors:
Models from Hyundai, Kia, and other budget-oriented manufacturers of the era
Key Features
Design Influence:
Styling influenced by Italian design house Italdesign Giugiaro
Value Proposition:
Offered a combination of distinctive styling and affordability
📋 Manual Details
Coverage Areas
Model Years Covered:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Page Count
Estimated Page Count:
Refer to specific PDF
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English (assumed, common for workshop manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, fuel injection, ignition, cooling, lubrication, exhaust
Transmission Systems:
Manual and automatic transmission overhaul, operation, troubleshooting
Drivetrain Systems:
Front-wheel drive system, drive shafts, CV joints, differential
Suspension Systems:
Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment
Steering Systems:
Steering rack, power steering system, steering column
Brake Systems:
Front and rear brakes (disc/drum), hydraulic system, ABS (if equipped), parking brake
Electrical Systems:
Battery, charging system, starting system, lighting, instrument cluster, body electronics, wiring diagrams
HVAC Systems:
Heating, ventilation, air conditioning system diagnosis and repair
Body And Interior:
Body panel repair, trim removal/installation, interior components, door mechanisms, glass
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, spark plug replacement, timing belt inspection/replacement
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, fault code interpretation (if applicable)
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, and reassembly
Assembly Procedures:
Detailed instructions for putting components back together with correct torque specifications
Special Tool Requirements:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Diagnostic Level:
Advanced diagnostics, including sensor readings, circuit testing, and ECU interpretation
Repair Scope:
Complete overhaul procedures for major mechanical and electrical components
Information Completeness:
Comprehensive coverage from basic maintenance to in-depth engine and transmission rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval
Print Quality
Print Readability:
Designed for clear printing of text, diagrams, and illustrations
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
C20NE (Opel Corsa derived, 2.0L SOHC)
Engine Type:
Inline 4-cylinder, 16-valve
Performance
Horsepower Estimate:
Approx. 110-115 hp @ 5200 rpm (for C20NE)
Torque Estimate:
Approx. 125-130 lb-ft @ 3200 rpm (for C20NE)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Layout
Engine Layout:
Front-engine, Front-wheel drive (FWD)
Engine Variants
Other Potential Engines:
Likely smaller displacement options in some markets (e.g., 1.8L or 1.5L variants might exist, derived from GM/Opel powertrains)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual
Optional
Optional Transmission:
4-speed automatic
Features
Transmission Control:
Hydraulic clutch actuation for manual; electronic control for automatic (likely)
📐 Dimensions
Exterior
Body Style:
4-door sedan
Wheelbase Approx:
Approx. 2620 mm (103.1 in)
Length Approx:
Approx. 4680 mm (184.3 in)
Width Approx:
Approx. 1770 mm (69.7 in)
Height Approx:
Approx. 1410 mm (55.5 in)
Weights
Curb Weight Approx:
Approx. 1250-1350 kg (2755-2976 lbs), depending on trim and transmission
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available independent crash test data for this model.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes (standard); optional ABS
Passive Features
Seatbelts:
Standard front and rear seatbelts
Airbags:
Driver's airbag may have been an option on some models, but not standard across all.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with optional CD player in later models. Manual will cover removal/installation and basic diagnostics.
Driver Assistance
ABS:
Anti-lock Braking System available as an option on higher trims. Manual will detail its operation and troubleshooting.
Connectivity
Connectivity Features:
Limited connectivity features by modern standards; likely focused on basic audio system integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, refer to manual for exact specification
Timing Belt Interval:
Crucial item; typically around 60,000 miles (96,000 km) or 4-5 years. Manual will specify exact interval and replacement procedure.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type (copper vs. platinum). Manual will detail correct type and gap.
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 10W-30 or 10W-40, check manual for exact viscosity and capacity (approx. 4-5 liters)
Coolant Specification:
Ethylene glycol based antifreeze, 50/50 mix with distilled water. Capacity approx. 7-8 liters.
Brake Fluid Specification:
DOT 3 or DOT 4, refer to manual for specific recommendation.
Automatic Transmission Fluid:
Dexron-II or Dexron-III equivalent, check manual for specific type and capacity (approx. 7-8 liters for refill).
Known Issues
Engine Reliability:
Generally robust, but timing belt maintenance is critical to prevent catastrophic engine damage.
Electrical Gremlins:
As with many cars of this era, minor electrical issues (e.g., intermittent power to accessories, sensor faults) can occur and are detailed in the manual's troubleshooting section.
Rust Susceptibility:
Body rust can be an issue in certain climates, particularly around wheel arches, sills, and door bottoms. Manual may cover basic body repair.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motor Company, originally part of the Daewoo Group
Model Evolution
Design Philosophy:
Aims to offer a stylish and European-inspired design for a more premium feel than typical Korean offerings of the time.
Platform Sharing:
Shared platform and some mechanical components with Opel/Vauxhall models due to GM's earlier stake in Daewoo.
Production
Manufacturing Locations:
South Korea (primary), potentially licensed assembly in other regions.
Production Halt Reason:
Daewoo Motor Company faced financial difficulties, leading to its eventual sale and restructuring.
🏆 Awards & Recognition
Recognitions
Design Awards:
While not widely publicized, the Giugiaro design was generally considered distinctive for its class.
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