Holden Rodeo KB TF 140 1990-2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Holden Model: Rodeo Chassis Code: KB TF Generation Designation: Second Generation (TF) Variant: 140 Codes Production Years: 1990-2004 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size...

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Taper: Truck

Distributeur:

UGS: 69297

Mots clés: 140 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Cars Holden KB Rodeo TF Truck

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Holden

Model:

Rodeo

Chassis Code:

KB TF

Generation Designation:

Second Generation (TF)

Variant:

Codes

Production Years:

1990-2004

👋 Introduction

Market Position

Vehicle Segment:

Compact/Mid-size Pickup Truck

Target Audience:

DIY enthusiasts, independent repair shops, fleet maintenance.

Competitive Analysis

Key Competitors Era:

Toyota Hilux, Nissan Navara (D22), Mitsubishi Triton (MK).

Key Features

Manual Benefit:

Enables comprehensive vehicle maintenance and repair, reducing reliance on expensive dealership services.

Manual Value Proposition:

Cost-effective solution for maintaining vehicle reliability and longevity.

📋 Manual Details

Coverage Areas

Manual Scope:

Complete Factory Service and Repair

Page Count

Estimated Page Count:

Varies by specific engine/drivetrain configuration, but comprehensive.

Manual Type

Manual Category:

Workshop Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel, ignition, emissions control.

Drivetrain Systems:

Manual transmission, automatic transmission, clutch, driveshafts, differentials.

Chassis Systems:

Suspension (front and rear), steering, braking system, wheels and tires.

Electrical Systems:

Battery, charging system, starting system, lighting, instruments, wiring diagrams, body electrical, engine control module (ECM).

Body And Interior:

Body panels, doors, glass, seats, trim, heating and air conditioning (HVAC).

Procedures Included

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, lubrication.

Repair Procedures:

Component removal and installation, rebuilding procedures for major assemblies.

Troubleshooting:

Diagnostic procedures for engine, transmission, electrical, and chassis issues.

Diagnostic Information:

Diagnostic trouble codes (DTCs) and their interpretation, diagnostic flowcharts.

Technical Specifications:

Torque values, clearances, specifications for all adjustable components.

Technical Depth

Diagnostic Capability:

Advanced diagnostics and troubleshooting for experienced mechanics and DIY enthusiasts.

Rebuild Depth:

Comprehensive rebuild instructions for engines, transmissions, and other major components.

Diagram Quality:

High-quality diagrams, exploded views, and illustrations for clarity.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, clear text and images.

Print Quality

Printability:

Printable without restriction.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Format:

⚙️ Engine Specifications

Primary Engine

Engine Family:

Isuzu G161Z/G200Z/4ZD1 (petrol), Isuzu C223/4JA1 (diesel)

Engine Configuration:

Inline 4-cylinder

Engine Displacement Petrol Common:

1.6L, 2.0L, 2.3L (4ZD1)

Engine Displacement Diesel Common:

2.2L (C223), 2.5L (4JA1)

Performance

Typical Horsepower Range:

60-95 kW (Varies by engine and tuning)

Typical Torque Range:

110-180 Nm (Varies by engine and tuning)

Fuel System

Fuel Delivery Petrol:

Carbureted (early models), Electronic Fuel Injection (EFI) (later models)

Fuel Delivery Diesel:

Indirect injection (IDI) with mechanical injection pump

🔧 Transmission

Standard

Standard Transmission Type:

5-speed manual

Optional

Optional Transmission Type:

4-speed automatic (on select models/engines)

Features

Drivetrain Options:

Rear-wheel drive (RWD), Four-wheel drive (4WD)

📐 Dimensions

Exterior

Body Styles:

Single Cab, Space Cab, Dual Cab

Wheelbase Range:

Approximately 2755 mm - 3295 mm (Varies by cab style and chassis)

Weights

Gross Vehicle Weight Rating Gvwr:

Typically around 2000-2500 kg (Varies by configuration)

🛡️ Safety Features

Ratings

Australian Ancap Rating:

Not applicable for this era of vehicle according to modern standards.

Active Features

Braking System:

Front disc brakes, rear drum brakes.

Passive Features

Airbags:

Driver airbag became standard on later models; passenger airbag rarely fitted.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player was common, some later models offered CD players.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature on later models.

Connectivity

Connectivity Features:

None in the modern sense; analog systems.

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions.

Oil Change Interval Diesel:

Typically every 5,000-7,500 km or 6 months.

Timing Belt Replacement:

Not applicable for most engines as they utilize timing chains.

Fluid Specifications

Engine Oil Specification Petrol:

API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific engine).

Engine Oil Specification Diesel:

API CF or higher, SAE 15W-40 (refer to manual for specific engine).

Coolant Specification:

Ethylene glycol-based, phosphate-free (e.g., Holden Genuine Coolant or equivalent).

Transmission Fluid Manual:

GL-4 Gear Oil, SAE 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron II or Dexron III ATF (Automatic Transmission Fluid).

Brake Fluid Specification:

DOT 3 or DOT 4.

Known Issues

Common Engine Wear:

Oil leaks from rocker cover gaskets and rear main seals, piston ring wear leading to oil consumption in high-mileage engines.

Common Suspension Issues:

Worn ball joints, tie rod ends, and bushings due to typical use.

Common Electrical Issues:

Corroded electrical connectors, failing alternator or starter motor, intermittent dashboard warning lights.

Common Transmission Issues:

Wear in manual gearbox synchros, potential leaks from transmission seals.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Holden (Australia) utilized rebadged Isuzu platforms.

Model Evolution

Platform Sharing:

Based on the second generation Isuzu TF platform.

Production

Assembly Location:

Thailand (primarily for Isuzu), assembled and sold by Holden in Australia.

🏆 Awards & Recognition

Recognitions

Pickup Of The Year Awards:

The Holden Rodeo consistently performed well in Australian automotive publications for its durability and utility.