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BMW 318 318i 1990 Best Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 318i Model Variant: 318 Year: 1990 Codes Chassis Code: E30 Engine Code: M40B18 👋 Introduction Market Position Positioning: The E30 generation BMW 3...
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Mots clés: 1990 318 318i BMW Car Cars Misc
BMW 318 318i 1990 Best Service Repair ManualBMW 318 318i 1990 Best Service Repair ManualBMW 318 318i 1990 Best Service Repair ManualBMW 318 318i 1990 Best Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
318i
Model Variant:
318
Year:
1990
Codes
Chassis Code:
E30
Engine Code:
M40B18
👋 Introduction
Market Position
Positioning:
The E30 generation BMW 3 Series, particularly the 318i, represented BMW's entry-level luxury sport sedan, known for its engaging driving dynamics and build quality in the late 80s and early 90s market.
Competitive Analysis
Competitors:
Competed against vehicles like the Mercedes-Benz 190E, Audi 80/90, and various Japanese luxury sedans of the era. The 318i offered a balance of performance, luxury, and driving purity.
Key Features
Driving Dynamics:
Rear-wheel drive, independent suspension, and a focus on driver feedback were hallmarks of the E30 chassis.
Engine Philosophy:
The M40 engine provided a balance of fuel efficiency and adequate performance for daily driving, representing BMW's efficient 4-cylinder development.
Manual Value
Value Proposition:
Essential for owners seeking to perform DIY maintenance, diagnostics, and repairs, preserving the integrity and driving experience of a classic BMW.
📋 Manual Details
Coverage Areas
Primary Coverage:
BMW 318i (E30) models
Secondary Coverage:
318 models
Page Count
Estimated Pages:
Hundreds (exact count varies by distribution, but representative of factory service manual scope)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, component testing, timing belt replacement, cooling system, lubrication system, fuel injection system (Bosch Motronic)
Transmission:
Manual and automatic transmission repair, clutch replacement, driveshaft, differential, fluid specifications
Suspension:
Front and rear suspension component replacement, shock absorbers, struts, control arms, bushings, alignment specifications
Brakes:
Hydraulic system, disc brake service (front and rear), ABS system (if equipped), brake bleeding procedures, component replacement
Electrical:
Complete wiring diagrams, troubleshooting guide, starter system, charging system, ignition system, lighting, power windows, central locking, instrument cluster, ECU diagnostics
Body:
Body panel replacement, door mechanisms, window regulators, convertible top (if applicable), interior trim, body sealing
HVAC:
Air conditioning system (refrigerant types, charging, leak detection), heating system, blower motor, climate control unit
Steering:
Power steering system, steering rack, tie rod ends, steering column
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, spark plug replacement, coolant flushing, lubrication points
Repair:
Component-level repairs, engine rebuilds, transmission overhauls, electrical component replacement
Troubleshooting:
Diagnostic flowcharts, fault code interpretation, symptom-based diagnosis
Diagnostics:
Engine control unit (ECU) diagnostics, sensor testing, actuator testing
Specifications:
Torque specifications for all fasteners, clearances, fluid capacities
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text-based PDF for easy content retrieval.
Print Quality
Quality:
High-resolution, suitable for professional printing of individual pages or the entire document.
Binding Type
Binding:
N/A (Digital download - user to print and bind)
Paper Type
Paper:
N/A (Digital download - user to print on preferred paper type)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC
Displacement:
1.8 Liters (1796 cc)
Bore X Stroke:
84.0 mm x 81.0 mm
Compression Ratio:
8.8:1
Valve Train:
Single Overhead Camshaft (SOHC), 8 valves
Performance
Horsepower:
113 hp @ 5600 rpm (approx.)
Torque:
116 lb-ft @ 4300 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic M1.3 Fuel Injection
Fuel Type:
Unleaded Gasoline (91 AKI or higher recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (Glysantin G48 compatible) or equivalent silicate-free coolant
Lubrication System
Oil Type:
API SG or higher, SAE 15W-40 or 10W-40 (depending on climate). Refer to manual for specific viscosity recommendations.
Timing Belt
Timing Belt Replacement Interval:
40,000 - 50,000 miles or 4-5 years, whichever comes first (critical due to interference design).
🔧 Transmission
Standard
Type:
Getrag 260 5-speed Manual Transmission
Optional
Type:
ZF 4HP22 4-speed Automatic Transmission
Features
Clutch:
Hydraulically actuated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 gear oil (BMW recommends specific grades)
Automatic Transmission Fluid:
ATF Dexron II or equivalent (BMW may specify a particular type)
Differential
Type:
Limited Slip Differential (LSD) often optional, standard open differential
Differential Fluid
Fluid Type:
API GL-5, SAE 75W-90 gear oil (for LSD, use specific LSD additive if required by manual)
📐 Dimensions
Exterior
Length:
170.5 inches (4331 mm)
Width:
65.6 inches (1666 mm)
Height:
55.0 inches (1397 mm)
Wheelbase:
101.2 inches (2570 mm)
Weights
Curb Weight:
Approx. 2,750 - 2,900 lbs (1247 - 1315 kg), depending on options
Gross Vehicle Weight Rating:
Approx. 3,700 lbs (1678 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Side Impact:
No specific rating available for this year and model from NHTSA, but generally considered safe for its era. E30 platform known for robust build.
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver's airbag standard in many markets for 1990 model year, passenger airbag not standard.
Seatbelts:
3-point front and rear seatbelts
Body Construction:
Unitized body construction with crumple zones
💡 Technology Features
Infotainment
Radio:
Factory original AM/FM cassette player, often with premium sound system option.
Speakers:
Typically 4-6 speakers depending on trim and options.
Driver Assistance
ABS:
Optional ABS system for enhanced braking control.
Connectivity
Bluetooth:
Not available on original equipment.
Convenience
Power Windows:
Standard or optional depending on market and trim level.
Central Locking:
Optional central locking system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6-12 months, whichever comes first. Refer to manual for exact mileage based on driving conditions.
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
NGK BPR6ES or equivalent, replace every 30,000 miles.
Coolant Flush:
Every 2-3 years or 30,000 miles.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for precise recommendation)
Power Steering Fluid:
BMW Power Steering Fluid or ATF Dexron II/III compatible fluid
Coolant Capacity:
Approx. 7.0 - 7.5 Liters (with heat)
Known Issues
Engine:
Timing belt tensioner failure, oil leaks from valve cover gasket and oil pan gasket, idle control valve issues, coolant leaks from hoses and expansion tank.
Electrical:
Corroded grounds, faulty fuel pump relays, speedometer gear failures, headlight switch issues.
Suspension:
Worn control arm bushings (RTABs), strut mount wear, shock absorber degradation.
Body:
Rust accumulation, particularly in fender wells, rocker panels, and around the sunroof.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's enduring legacy is built on the 'Ultimate Driving Machine' philosophy, emphasizing performance, engineering, and driver engagement, which the E30 embodies.
Model Evolution
E30 Generation:
The E30 generation (1982-1994) succeeded the E21 and introduced a more modern design, improved aerodynamics, and a wider range of engine options. The 318i represented the evolution of BMW's smaller displacement inline-four strategy.
Production
Production Years:
E30 production spanned from 1982 to 1994. The 318i with the M40 engine was introduced later in the E30 lifecycle.
Manufacturing Locations:
Primarily manufactured in Germany (Munich, Dingolfing).
Model Significance
Legacy:
The E30 3 Series is widely regarded as one of BMW's most iconic and well-engineered models, a benchmark for compact executive sports sedans.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
While the 318i was a strong performer, the E30 generation as a whole (including M3 and 325i variants) frequently appeared on Car and Driver's 10Best lists in the mid-to-late 1980s.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for its era, appreciated for its driving dynamics and longevity when properly maintained. Still holds a strong enthusiast following.
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