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BMW 325i 325is 1990 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i / 325is Year: 1990 Codes Chassis Code: E30 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Competitive Analysis Key Competitors: Mercedes-Benz 190E,...
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Mots clés: 1990 325i 325is BMW Car Cars Misc
BMW 325i 325is 1990 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i / 325is
Year:
1990
Codes
Chassis Code:
E30
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E, Audi 80/90, Acura Legend, Infiniti M30.
Key Features
Driving Dynamics:
Renowned for its balanced chassis, precise steering, and engaging driving experience.
Performance Focus:
The 325is offered sportier suspension and aerodynamic enhancements over the 325i.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair
Specific Models Covered:
BMW 325i (Sedan, Coupe, Convertible) and 325is (Coupe) model years 1990.
Page Count
Estimated Pages:
700+
Manual Type
Type:
Factory Authorized Repair Manual
Language
Language:
English
Format
Format:
Print
📖 Manual Coverage
Systems Covered
Engine:
M20B25 Engine (2.5L Inline-6), including tuning, overhaul, and troubleshooting.
Fuel System:
Bosch Motronic fuel injection system diagnostics and repair.
Drivetrain:
Transmission (Getrag 260 manual, ZF 4HP22 automatic), clutch, driveshaft, differential, and axles.
Suspension:
Front struts, rear semi-trailing arms, shock absorbers, springs, bushings, and alignment specifications.
Brakes:
Front and rear disc brake systems (vented fronts on 325is), ABS (if equipped), hydraulic system, and rotor/pad replacement.
Electrical System:
Complete wiring diagrams, component testing, alternator, starter, battery, fuses, relays, and lighting.
Body And Chassis:
Body panel removal and installation, interior trim, glass, and structural components.
Climate Control:
HVAC system diagnostics, refrigerant service (R12), blower motor, and climate control panel.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, belt tensioning, fluid checks.
Major Repairs:
Engine rebuild (pistons, rings, bearings), head gasket replacement, transmission overhaul, clutch replacement.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems.
Component Replacement:
Step-by-step instructions for replacing specific parts like alternator, water pump, fuel injectors, starter motor.
Performance Tuning:
Basic tuning adjustments, ignition timing, idle speed settings.
Diagnostics Troubleshooting Flowcharts:
Detailed, step-by-step diagnostic flowcharts for specific symptoms.
Technical Depth
Diagnostic Capability:
Detailed diagnostic charts, symptom-to-cause mapping, and procedures for using diagnostic tools.
Rebuilding Procedures:
Comprehensive guides for rebuilding major components like the engine, transmission, and differential.
Specification Accuracy:
Precise torque specifications, clearances, timing settings, and fluid capacities.
Component Diagrams:
Exploded view diagrams for most mechanical and electrical components.
Torque Specifications List:
Comprehensive list of all torque specifications for fasteners.
Wiring Diagrams Quality:
High-resolution, clearly labeled wiring diagrams for all vehicle systems.
📊 Manual Specifications
File Format
Document Type:
Printed Book
Print Quality
Paper Quality:
Durable, high-quality paper designed for workshop environments.
Binding Type
Binding:
Stapled or Perfect Bound, designed for lay-flat use.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B25
Engine Type:
2.5L SOHC Inline 6-Cylinder
Performance
Horsepower:
168 hp @ 5800 rpm (approx.)
Torque:
164 lb-ft @ 4300 rpm (approx.)
Fuel System
Injection System:
Bosch Motronic M1.3 Fuel Injection
Recommended Fuel:
Unleaded Premium (91 Octane or higher)
Dimensions
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
8.8:1
🔧 Transmission
Standard
Transmission Type:
Getrag 260 5-Speed Manual
Optional
Transmission Type:
ZF 4HP22 4-Speed Automatic
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate
Final Drive Ratio:
3.73:1 (typical for 325i/is manual)
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2575 mm)
Length:
170.5 inches (4331 mm)
Width:
65.7 inches (1669 mm)
Height:
55.2 inches (1402 mm)
Weights
Curb Weight:
~3000-3150 lbs (1360-1430 kg), depending on configuration.
Cargo
Trunk Volume:
Approximately 15.5 cubic feet (0.44 cubic meters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated under the current NHTSA system for this era.
Active Features
ABS:
Anti-lock Braking System (standard on 325is, optional on 325i).
Passive Features
Airbags:
Driver's side airbag (standard).
Seatbelts:
Three-point inertia-reel seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Cassette Stereo, optional CD player integration.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
On Board Computer:
Optional Check Control System and On-Board Computer (OBC).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or annually, whichever comes first.
Spark Plug Replacement:
Approximately every 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil:
API SG, SAE 15W-40 or 20W-50 (check owner's manual for ambient temperature specific viscosity).
Coolant:
BMW Premium Antifreeze/Coolant (50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4.
Transmission Fluid Manual:
BMW MTF-LT-2 (Manual Transmission Fluid - Longlife Transformer) or equivalent. Early Getrag 260 may use ATF Dexron II/III.
Transmission Fluid Auto:
Dexron III ATF or equivalent.
Power Steering Fluid:
Dexron II/III ATF or Pentosin CHF 11S (confirm specific requirement).
Differential Fluid:
GL-5 80W-90 gear oil.
Known Issues
Common Problems:
Oil leaks (valve cover gasket, oil pan gasket, oil filter housing), cooling system issues (water pump, thermostat, hoses), idle control valve issues, fuel distributor problems (less common on M1.3), subframe mounts wear, shock tower cracking (especially on early E30s, but addressed in later E30s).
Electrical Quirks:
Dashboard warning lights, intermittent instrument cluster failures, faulty OBC (On-Board Computer) modules.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's long-standing reputation for building driver-focused, performance-oriented vehicles.
Model Evolution
E30 Chassis:
This generation (E30) is highly regarded for its handling and build quality, representing a peak era for BMW's compact executive cars.
Production
Production Period:
1982-1994 (E30 chassis), with 1990 models being part of the mid-to-late E30 lifecycle.
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The E30 3-Series, including the 325i/is, was a frequent recipient of Car and Driver's 'Ten Best' list during its production run.
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