Engine Mechanical:
Complete overhaul, component testing, repair procedures for M30 and M70 engines.
Fuel System:
Fuel injection (Bosch Motronic), fuel pump, injectors, lines, pressure regulation.
Ignition System:
Ignition coils, spark plugs, distributor, DME control.
Cooling System:
Radiator, water pump, thermostat, fan clutch, hoses, coolant specifications.
Exhaust System:
Catalytic converter, muffler, exhaust manifold, pipe routing.
Transmission Mechanical:
Automatic (e.g., ZF 4HP22) and manual gearbox overhauls, clutch, driveshafts.
Transmission Electronic:
Transmission control unit (if applicable), sensors.
Suspension Front:
MacPherson struts, control arms, bushings, springs, shock absorbers, steering knuckle.
Suspension Rear:
Multi-link independent suspension, trailing arms, control arms, bushings, springs, shock absorbers.
Steering System:
Power steering pump, steering rack, tie rods, steering column.
Brakes Front:
Ventilated discs, calipers, brake pads, ABS (Anti-lock Braking System) components.
Brakes Rear:
Solid or ventilated discs, calipers, brake pads, ABS components.
Electrical System Overview:
Wiring diagrams, fuse boxes, relays, power distribution.
Starting Charging System:
Starter motor, alternator, battery specifications, voltage regulation.
Lighting System:
Headlights, taillights, interior lighting, bulb types, wiring.
Instrumentation Gauges:
Dashboard layout, gauge cluster repair, warning lights.
Climate Control:
HVAC system, blower motor, heater core, A/C compressor, refrigerant, climate control panel.
Body Exterior:
Body panel removal/installation, doors, hood, trunk, bumpers, glass replacement.
Body Interior:
Seat removal, dashboard trim, headliner, door panels, carpeting.
Chassis Body Structure:
Frame/unibody construction, jacking points, towing points.
Safety Systems:
Seat belts, SRS airbag system (if equipped), ABS diagnostics.
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, fluid level checks and top-offs.
Troubleshooting Diagnostics:
System-specific diagnostic charts, symptom-to-cause analysis, fault code lookup (if applicable).
Repair Procedures:
Step-by-step guides for component removal, installation, and adjustment.
Rebuilding Overhauls:
Detailed instructions for engine and transmission rebuilds, including torque specifications and clearances.
Body Panel Alignment:
Guidance on adjusting doors, hood, and trunk for proper fit and seal.
Wheel Alignment:
Specifications for camber, caster, and toe angles.
Refrigerant Handling:
Procedures for A/C system evacuation and recharging (with safety precautions).
Electrical Component Testing:
Using multimeters for voltage, resistance, and continuity tests.
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including specialized systems like ABS and climate control.
Diagrams Illustrations:
Extensive use of diagrams, schematics, and exploded views for clarity.
Torque Specifications:
All critical fasteners and component assembly torques included.
Special Tools:
Identification and usage of BMW-specific or recommended special tools.
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions and oil quality. Refer to manual for specific BMW recommendations.
Spark Plug Replacement:
Around 40,000-60,000 km (25,000-37,000 miles) for standard plugs, longer for platinum/iridium.
Coolant Flush Interval:
Every 2-3 years or 50,000 km (30,000 miles).
Transmission Fluid Change:
Often considered 'lifetime' by manufacturers, but recommended for replacement every 80,000-100,000 km (50,000-60,000 miles) for longevity, especially for automatics.
Engine Oil Type 735I:
API SG/SH, SAE 10W-40 or 15W-50 depending on climate (e.g., Castrol GTX 20W-50 was common).
Engine Oil Type 750I:
API SG/SH, SAE 5W-40 or 10W-40 (check manual for exact BMW spec, often required synthetic).
Coolant Type:
BMW Blue coolant or compatible G-48 ethylene glycol coolant. (e.g., BMW Part # 82141467704)
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron II or III, or Pentosin CHF 11S (check specific model/year).
Transmission Fluid Auto 735I:
ZF approved ATF (e.g., Dexron II, Mobil ATF 220).
Transmission Fluid Auto 750I:
ZF approved ATF (e.g., Dexron III, Mobil ATF 3309).
Common E32 Issues Electrical:
Vibration damper on crank pulley failure, wiring harness degradation (especially in engine bay), EML (Engine Load Management) issues, central locking pump failure, instrument cluster pixelation.
Common E32 Issues Mechanical:
Head gasket leaks (M30), oil pan leaks, cooling system leaks (plastic components), suspension bushings wear, driveshaft center bearing failure.
Common E32 Issues Comfort:
HVAC blower motor resistor failure, door seal leaks, window regulator issues.