Engine Mechanical:
Engine overhaul, assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing systems (belts/chains), lubrication system.
Engine Fuel System:
Fuel injection (MPI), fuel pump, fuel filter, fuel lines, throttle body, idle air control (IAC) valve, fuel pressure regulator.
Engine Cooling System:
Radiator, water pump, thermostat, coolant hoses, cooling fan, heater core.
Engine Ignition System:
Distributor, spark plugs, ignition coils, spark plug wires, ignition control module (ICM).
Emission Control:
Catalytic converter, oxygen sensors (O2 sensors), EGR valve, PCV system, evaporative emission control (EVAP) system.
Transmission Manual:
Clutch system (disc, pressure plate, release bearing), manual transmission overhaul, shift linkage, transmission fluid.
Transmission Automatic:
Automatic transmission overhaul, torque converter, valve body, transmission fluid, cooler lines.
Drivetrain Rear Wheel Drive:
Rear axle, differential, driveshaft, U-joints, rear axle bearings.
Suspension Front:
Independent front suspension, control arms, ball joints, tie rod ends, sway bar, steering knuckles, springs, shock absorbers.
Suspension Rear:
Leaf spring rear suspension, U-bolts, axle housing, shock absorbers.
Steering:
Power steering system, steering gear, steering column, steering wheel, power steering pump, power steering fluid.
Brakes Front:
Front disc brakes, calipers, brake pads, rotors, brake lines.
Brakes Rear:
Rear drum brakes, brake shoes, drums, wheel cylinders, brake lines.
Electrical System Charging:
Alternator, battery, voltage regulator, charging system diagnostics.
Electrical System Starting:
Starter motor, starter solenoid, ignition switch, starting system diagnostics.
Lighting System:
Headlights, taillights, brake lights, turn signals, interior lighting, bulb replacement.
Instrument Panel:
Gauges (speedometer, tachometer, fuel, temperature, oil pressure), warning lights, instrument cluster removal and installation.
Comfort Controls:
HVAC system (heating, ventilation, air conditioning), blower motor, heater core, evaporator core, A/C compressor, refrigerant, cabin air filter (if applicable).
Body Exterior:
Body panels (fenders, doors, hood, tailgate), bumpers, grille, mirrors, glass replacement, door mechanisms, latch mechanisms.
Body Interior:
Seats, door panels, dashboard, headliner, carpeting, interior trim components.
Chassis Electrical:
Wiring diagrams, fuses, relays, power distribution, body control module (BCM) – basic functions.
Maintenance:
Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement, battery maintenance.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides for engine, transmission, electrical, and brake systems.
Repair:
Component removal, installation, adjustment, and overhaul procedures for all major vehicle systems.
Diagnostics:
On-Board Diagnostics (OBD-I) system interpretation, diagnostic trouble codes (DTCs), sensor testing, actuator testing.
Depth Level:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork.
Diagrams And Illustrations:
Includes detailed exploded views, wiring diagrams, hydraulic circuits, and diagnostic flowcharts.
Service Intervals Engine Oil
Interval Miles:
3,000 miles or 3 months, whichever comes first, under normal driving conditions.
Interval Km:
5,000 km or 3 months.
Service Intervals Transmission Fluid
Automatic Interval Miles:
Check every 30,000 miles. Replace as needed based on condition or every 60,000 miles.
Manual Interval Miles:
Inspect annually. Replace every 100,000 miles or as needed.
Service Intervals Spark Plugs
Interval Miles:
30,000 miles (recommendation based on typical plugs of the era; consult manual for specific plug type and interval).
Engine Oil Type:
API SG, SAE 10W-30 (or 10W-40 for colder climates).
Engine Oil Capacity:
2.5L: 5 quarts (4.7 L) with filter. 3.9L: 5 quarts (4.7 L) with filter.
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Mopar Antifreeze/Coolant).
Coolant Capacity:
Approx. 10-12 quarts (9.5-11.4 L), depending on engine and heater core.
Power Steering Fluid Type:
Chrysler Power Steering Fluid (or compatible ATF).
Common Problems:
Rust on body panels (especially cab corners, fenders, rocker panels), potential for intake manifold gasket leaks (V6), catalytic converter failure, starter motor issues, power steering pump leaks.