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1990 Mazda 121 WM LHD Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 121 Generation: DA Series (First Generation) Model Code: WM Model Variant: Left-Hand Drive (LHD) Year: 1990 👋 Introduction Market Position Segment: Subcompact hatchback/sedan...
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Mots clés: 121 1990 Car Cars LHD Mazda WM
1990 Mazda 121 WM LHD Factory Workshop Service Repair Manual1990 Mazda 121 WM LHD Factory Workshop Service Repair Manual1990 Mazda 121 WM LHD Factory Workshop Service Repair Manual1990 Mazda 121 WM LHD Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
121
Generation:
DA Series (First Generation)
Model Code:
WM
Model Variant:
Left-Hand Drive (LHD)
Year:
1990
👋 Introduction
Market Position
Segment:
Subcompact hatchback/sedan
Target Audience:
Economical urban transportation
Competitive Analysis
Key Competitors:
Ford Fiesta, Volkswagen Polo, Fiat Uno, Toyota Starlet, Opel Corsa
Key Features
Design Philosophy:
Compact, fuel-efficient, practical, affordable
Powertrain Availability:
Known for reliable, smaller displacement engines
Manual Value
Utility:
Essential for maintaining the longevity and performance of the 1990 Mazda 121
📋 Manual Details
Coverage Areas
Main Coverage:
Comprehensive factory workshop service and repair
Page Count
Estimated Pages:
Over 800 pages (typical for this era's factory manuals)
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Drivetrain:
Transmission (manual & automatic), clutch, drive axles, differentials
Chassis:
Suspension (front & rear), steering system, braking system
Electrical:
Wiring diagrams, lighting, instruments, power distribution, starter, alternator, battery, infotainment system basics
Body And Interior:
Body construction, doors, windows, seats, trim, HVAC system
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, fault code interpretation (if applicable)
Repair:
Component removal, installation, disassembly, reassembly, adjustments
Overhaul:
Engine rebuild, transmission overhaul, suspension component rebuilding
Specifications:
Torque specifications, clearances, tolerances, diagnostic values
Technical Depth
Depth:
In-depth, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Scan Quality:
High-resolution scans, clear text and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Searchability
Text Search:
Searchable text within PDF for quick information retrieval
Navigation
Bookmarks:
Likely includes bookmarks for easy navigation between sections
⚙️ Engine Specifications
Primary Engine
Engine Code:
B3 (commonly found in this model/year)
Configuration:
Inline-4 cylinder
Displacement Cc:
1341 cc
Displacement Liters:
1.3 L
Bore X Stroke:
71.0 mm x 83.6 mm
Compression Ratio:
9.5:1 (typical)
Valve Train:
SOHC (Single Overhead Camshaft), 16 valves (4 valves per cylinder)
Performance
Horsepower Ps:
Approx. 73 PS (at 5500 rpm, typical for B3 engine)
Horsepower Hp:
Approx. 72 hp (at 5500 rpm, typical for B3 engine)
Torque Nm:
Approx. 103 Nm (at 3500 rpm, typical for B3 engine)
Torque Lb-Ft:
Approx. 76 lb-ft (at 3500 rpm, typical for B3 engine)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) or Carbureted (depending on market/variant)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition Type:
Distributorless Ignition System (DIS) or traditional distributor
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Capacity Liters:
Approx. 3.0 - 3.5 Liters (with filter)
Engine Mounts
Type:
Hydraulic or rubber engine mounts for vibration isolation
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle
Optional
Type:
3-speed Automatic Transaxle (often with lock-up converter)
Features
Clutch Type:
Hydraulically operated diaphragm spring clutch
Fluid Specifications
Manual Gearbox Oil:
API GL-4, SAE 75W-90 or 80W-90
Automatic Transmission Fluid:
Mazda ATF D-III or equivalent Dexron II/III
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door sedan (depending on market)
Length Mm:
Approx. 3960 mm (hatchback)
Width Mm:
Approx. 1645 mm
Height Mm:
Approx. 1405 mm (hatchback)
Wheelbase Mm:
Approx. 2345 mm
Track Width Front Mm:
Approx. 1420 mm
Track Width Rear Mm:
Approx. 1415 mm
Weights
Curb Weight Kg:
Approx. 850-950 kg (depending on body style and equipment)
Gross Vehicle Weight Rating Kg:
Approx. 1300-1400 kg
Wheels Tires
Wheel Bolt Pattern:
4 x 100 mm
Standard Tire Size:
165/70 R13 (typical)
Optional Tire Size:
175/65 R14 (possible on higher trims)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data readily available for this specific model year and region; rely on structural integrity and passive safety features of the era.
Active Features
Braking System:
Front disc brakes, Rear drum brakes
ABS:
Anti-lock Braking System (ABS) was an optional feature on some higher trims or later production models, not standard.
Passive Features
Seatbelts:
Front and rear seatbelts
Head Restraints:
Front and rear head restraints (standard)
Body Structure:
Reinforced safety cage, crumple zones (design of the era)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player on higher trims.
Speakers:
2-4 speakers typically
Driver Assistance
Cruise Control:
Rarely equipped, typically an aftermarket addition if present.
Connectivity
Bluetooth Usb:
Not applicable for this era.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 5,000 - 7,500 km or 6 months
Air Filter Replacement Km:
Every 15,000 - 20,000 km
Spark Plug Replacement Km:
Every 30,000 - 40,000 km (depending on type)
Timing Belt Replacement Km:
Every 80,000 - 100,000 km (critical item)
Fluid Specifications
Engine Oil Grade:
API SG/SH, SAE 10W-30 or 10W-40 (preferred); SAE 5W-30 in very cold climates.
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF (if equipped with power steering)
Known Issues
Engine Minor:
Oil leaks from valve cover gasket or oil pan gasket, potential for timing belt tensioner noise if not replaced.
Transmission Minor:
Clutch wear, occasional synchromesh issues in manual transmissions with high mileage.
Suspension Chassis:
Worn suspension bushings, ball joints, and tie rod ends; rust in common areas (wheel arches, sills) can be a concern in certain climates.
Electrical Common:
Corroded electrical connectors, aging starter motors, alternator brushes.
Diagnostic Tools
OBD Port:
OBD-I system or no standardized diagnostic port; relies on manufacturer-specific diagnostic procedures and test connectors.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for 'Zoom-Zoom' driving dynamics, innovation, and quality in a compact package.
Model Evolution
Introduction Year:
1989 (for DA Series)
Platform:
Shared platform with Ford Festiva (in many markets)
Design Influence:
Designed with a focus on practicality and fuel economy for urban environments.
Production
Manufacturing Location:
Japan (primarily), also assembled in other Mazda plants globally.
Production Years
Da Series:
1989-1996
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for fuel economy, reliability, and low running costs in its segment during its production run.
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