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1990 Mercedes W126 SEL Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W126 SEL Year: 1990 Codes Chassis Code: W126 Body Style Code: SEL (Sonderklasse Lang - Long wheelbase) 👋 Introduction Market Position Vehicle Segment:...
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1990 Mercedes W126 SEL Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
W126 SEL
Year:
1990
Codes
Chassis Code:
W126
Body Style Code:
SEL (Sonderklasse Lang - Long wheelbase)
👋 Introduction
Market Position
Vehicle Segment:
Full-size luxury sedan, representing the pinnacle of Mercedes-Benz engineering and comfort in its era.
Competitive Set:
Competed directly with other high-end luxury sedans such as the BMW 7 Series, Jaguar XJ, Audi V8, and Cadillac Fleetwood.
Key Features
Luxurious Appointments:
Extended wheelbase (SEL) provided significantly increased rear legroom and comfort, premium interior materials, advanced features for the time.
Engineering Excellence:
Renowned for its robust build quality, advanced engineering, and sophisticated ride and handling characteristics.
Manual Benefit
User Advantage:
Enables owners and independent technicians to perform accurate diagnostics, maintenance, and repairs, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
Primary Coverage:
All models and all repairs A-Z for the 1990 Mercedes-Benz W126 SEL
Specific Models Covered:
1990 W126 SEL variants (e.g., 300SEL, 420SEL, 560SEL depending on market availability for that year)
Page Count
Estimated Page Count:
Varies by specific factory publication, but comprehensive manuals for this era typically range from 1000-2500 pages when compiled.
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection (KE-Jetronic or electronic variants), ignition, lubrication, cooling, emission controls, engine control unit (ECU).
Drivetrain Systems:
Automatic transmission (e.g., 4-speed 722.3, 5-speed 722.4/722.6 depending on engine variant), differential, drive shafts, axles, suspension (front and rear independent), steering (power steering).
Braking Systems:
Hydraulic brake system, ABS (Anti-lock Braking System), parking brake, brake control.
Electrical Systems:
Complete electrical schematics, wiring diagrams, battery, charging system, starting system, lighting, instruments, power windows, power seats, central locking, cruise control, air conditioning controls, audio system, supplementary restraint system (SRS) wiring.
Body And Chassis:
Body construction, exterior trim, interior trim, doors, hood, glass, mirrors, instrument panel, seats, windshield wipers and washers.
Procedures Included
Maintenance Procedures:
Regular scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, tune-ups, lubrication points.
Diagnostic Procedures:
Troubleshooting guides, diagnostic flowcharts, symptom analysis for common and uncommon issues.
Repair Procedures:
Component removal and installation, overhaul procedures for major systems (engine, transmission), body panel repair, electrical component replacement.
Adjustment And Calibration:
Fuel system adjustments, ignition timing (where applicable), suspension alignment specifications, brake system bleeding and adjustment.
Technical Depth
Depth Of Information:
Factory-level technical detail for dealership technicians, covering all aspects from basic maintenance to complex diagnostics and complete component rebuilds.
Diagrams And Illustrations:
Extensive use of line drawings, exploded views, and detailed illustrations for component identification and assembly/disassembly guidance.
Wiring Schematics:
Complete and detailed wiring diagrams for all vehicle electrical systems, color-coded and broken down by function and circuit.
Specification Data:
Comprehensive listing of all torque specifications, clearances, fluid capacities, electrical values, and measurement tolerances.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely to be text-searchable PDF (OCR processed) for easy navigation.
Print Quality
Print Capability:
Fully printable, allowing users to print specific pages or sections as needed.
Image Resolution:
High resolution, allowing for magnification of diagrams and illustrations for detailed viewing.
Binding Type
Binding Type:
Digital (PDF) - no physical binding
Paper Type
Paper Type:
Digital (PDF) - no physical paper type
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8 SOHC (depending on specific SEL model for 1990, typically 4.2L or 5.6L)
Performance
Engine Displacement:
Commonly 4196cc (420SEL) or 5549cc (560SEL). Check specific model for exact displacement.
Horsepower Output:
Approximately 201 hp (420SEL) to 238 hp (560SEL) DIN, depending on market and specific engine variant.
Torque Output:
Approximately 320 Nm (420SEL) to 385 Nm (560SEL) DIN, depending on market and specific engine variant.
Fuel System
Fuel Delivery:
Bosch KE-Jetronic (CIS-E) fuel injection or similar electronic fuel injection systems.
Fuel Type
Fuel Recommendation:
Unleaded gasoline, octane rating as specified by manufacturer (typically 91+ RON).
Cooling System
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Specific Mercedes-Benz approved coolant recommended.
🔧 Transmission
Standard
Transmission Type:
4-speed automatic (722.3) or optional 5-speed automatic (722.4/722.6 depending on specific engine/market).
Features
Transmission Fluid:
Dexron III or equivalent ATF. Specific Mercedes-Benz fluid P/N may be cited in the manual.
Gear Ratios
Gear Ratios:
Detailed in the manual for specific transmission variants.
📐 Dimensions
Exterior
Wheelbase:
Approx. 3070 mm (120.9 inches) for SEL models.
Length:
Approx. 5150 mm (202.8 inches) for SEL models.
Weights
Curb Weight:
Typically around 1800-1950 kg (3968-4300 lbs) depending on engine and equipment.
🛡️ Safety Features
Ratings
Crash Test Information:
While official government ratings were less common in the US for this era, the W126 was known for its robust safety cage and crumple zones, setting high standards for passive safety.
Passive Features
Airbags:
Driver's airbag was standard on most 1990 W126 models.
Seat Belts:
Front and rear seat belts, often with pre-tensioners for front occupants.
Active Features
ABS:
Anti-lock Braking System (ABS) was standard or widely available.
Traction Control:
Some models may have featured ASR (Anti-Slip Regulation) traction control.
💡 Technology Features
Infotainment
Audio System:
Factory premium sound systems, often with cassette tape players and basic radio functions.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Climate Control:
Automatic climate control with advanced temperature and airflow management for its era.
Comfort Features
Seat Adjustment:
Multi-way power adjustable front seats, often with memory functions and lumbar support.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,000 miles) or annually, whichever comes first, using synthetic oil. Specifics in manual.
Transmission Fluid Service:
Recommended every 60,000 km (37,000 miles) or as per manual's specific guidance for the transmission type.
Fluid Specifications
Engine Oil Type:
Synthetic engine oil, viscosity grade like 0W-40, 5W-40, or 10W-40 depending on climate, meeting MB 229.1 or later specifications.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Timing chain guides (on M117/M119 engines), fuel distributor seals, SRS warning light (faulty occupant classification sensor or wiring), door seal degradation, idle control valve issues.
Electrical Quirks:
Vacuum leaks affecting central locking and climate control, window regulator failures, dashboard warning lights.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Part of Mercedes-Benz's esteemed S-Class lineage, known for luxury, engineering, and safety leadership.
Model Evolution
W126 Generation:
The W126 chassis was produced from 1979 to 1991, with significant updates and facelifts throughout its production run. The 1990 model represents a late-stage iteration with refined technology.
Production
Manufacturing Location:
Mainly manufactured in Germany (Sindelfingen).
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The W126 S-Class was widely praised by automotive journalists and critics for its build quality, safety, and luxury, often cited as a benchmark in its class.
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