Suzuki DR350L 1990 Service Repair Manual

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

16 people are viewing this right now

Taper: Motorcycle

Distributeur:

UGS: 89374

Mots clés: 1990 DR350L Misc Motorcycle Motorcycles Suzuki

Variantes de produits

Description

The Suzuki DR350L, produced in 1990, is a versatile dual-purpose motorcycle celebrated for its robust engineering and reliability. As a popular option in the dual-sport segment, it offers a balanced blend of on-road usability and off-road capability. Its design is characterized by a dependable air-cooled, 348cc SOHC engine, capable suspension, and a straightforward, durable construction that has made it a favored choice for riders seeking a practical and accessible machine for varied terrain. This comprehensive Service Repair Manual provides detailed guidance for the maintenance, troubleshooting, and repair of the 1990 Suzuki DR350L. It covers all essential systems, including the engine, fuel system, transmission, drivetrain, brakes, suspension, and electrical components. The manual offers step-by-step procedures, diagnostic information, technical specifications, and rebuild instructions, empowering owners, mechanics, and technicians to effectively maintain and restore the vehicle's optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

DR350L

Year:

Codes

Model Code:

DR350L

👋 Introduction

Market Position

Segment:

Dual-purpose (Dual Sport) motorcycle, popular for its versatility in on-road and off-road riding.

Competitive Analysis

Competitors:

Competed against models like the Honda XR series, Kawasaki KLR series, and Yamaha XT series during its production run.

Key Features

Features:

Known for its reliable air-cooled engine, capable suspension, and straightforward design, making it a practical and accessible dual-sport option.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for Suzuki DR350L

Secondary Coverage:

Maintenance, troubleshooting, diagnostics, rebuilds

Page Count

Estimated Page Count:

Approx. 300-400 pages (typical for this era/model)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed breakdown of the 348cc SOHC 4-stroke engine, including top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rod, piston), lubrication system, cooling system (air-cooled), and exhaust system.

Fuel System:

Carburetor servicing (Mikuni BST33), fuel pump operation, fuel tank maintenance, fuel line inspection.

Transmission:

5-speed gearbox, clutch operation and adjustment, transmission oil change procedures, internal gear inspection and repair.

Drivetrain:

Chain drive maintenance, sprocket inspection, rear swingarm and linkage lubrication and adjustment.

Brakes:

Front and rear disc brake systems, hydraulic component servicing (master cylinder, caliper), brake pad replacement, brake fluid flush and bleeding procedures.

Suspension:

Front telescopic forks (including oil changes, seal replacement, and damping adjustment), rear monoshock suspension, spring preload and damping adjustments.

Electrical System:

Ignition system (CDI, spark plug), lighting system (headlight, taillight, turn signals), battery maintenance and testing, charging system (stator, rectifier/regulator), starter motor operation, wiring diagrams.

Chassis Frame:

Frame inspection, steering head bearing service, wheel bearing replacement, spoke tension adjustment.

Bodywork:

Body panel removal and installation, seat servicing, fender maintenance.

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, chain adjustment), pre-ride inspections, brake system checks, suspension adjustments.

Troubleshooting:

Diagnostic procedures for common problems (engine won't start, poor performance, electrical issues), symptom-based troubleshooting guides.

Repair:

Step-by-step instructions for disassembly, reassembly, and repair of all major vehicle components.

Diagnostics:

Detailed electrical troubleshooting using wiring diagrams, component testing procedures, common fault codes.

Rebuilds:

Complete engine and transmission rebuild instructions, including torque specifications and critical measurements.

Technical Depth

Depth:

Comprehensive, covering everything from basic adjustments to complete engine and transmission overhauls. Suitable for home mechanics and professional technicians.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable, enabling quick location of specific information.

Print Quality

Quality:

Digital PDF format allows for high-resolution viewing and printing.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Type:

4-stroke, SOHC, 2-valve, Air-cooled

Displacement:

348 cc

Bore X Stroke:

74.0 mm x 80.0 mm

Compression Ratio:

9.5:1

Performance

Horsepower:

Approx. 28-30 HP (est. at crank)

Torque:

Approx. 23-25 lb-ft (est. at crank)

Fuel System

Carburetor:

Mikuni BST33, constant velocity

Fuel Tank Capacity:

10.0 L (2.6 US gal)

Ignition

System:

CDI (Capacitor Discharge Ignition)

Lubrication

System:

Wet sump

Oil Type:

SAE 10W-40 Motorcycle Oil (API SG or higher)

Oil Capacity:

1.8 L (1.9 US qt) with filter change

🔧 Transmission

Standard

Type:

5-speed constant mesh

Clutch Type:

Wet multi-plate

Final Drive:

O-ring sealed chain (520 pitch)

Features

Features:

Smooth shifting operation, durable construction for dual-sport use.

Transmission Oil

Type:

API GL-1 or GL-4 Gear Oil (SAE 80W-90)

Capacity:

1.1 L (1.2 US qt)

📐 Dimensions

Exterior

Length:

Approx. 2185 mm (86.0 in)

Width:

Approx. 835 mm (32.9 in)

Height:

Approx. 1240 mm (48.8 in)

Wheelbase:

Approx. 1420 mm (55.9 in)

Ground Clearance:

Approx. 285 mm (11.2 in)

Weights

Dry Weight:

Approx. 120 kg (264.6 lbs)

Wet Weight:

Approx. 130 kg (286.6 lbs) (est.)

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycle safety is primarily dependent on rider skill and proper maintenance. No formal crash test ratings like automobiles.

Active Features

Braking System:

Hydraulic disc brakes front and rear provide strong stopping power.

Suspension:

Long-travel suspension absorbs bumps and maintains tire contact for stability.

Passive Features

Lighting:

Standard headlight, taillight, and brake light for visibility.

Frame Construction:

Sturdy steel frame provides a stable riding platform.

💡 Technology Features

Infotainment

Infotainment System:

Basic analog instrumentation (speedometer, odometer, tachometer - if equipped, neutral indicator).

Driver Assistance

Assistance Features:

None (typical for its era and class)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 km (2,000 miles) or 6 months, whichever comes first.

Oil Filter Change:

Every 3,000 km (2,000 miles) or 6 months (with oil change).

Air Filter Cleaning:

Every 2,000 km (1,200 miles) or as needed based on riding conditions.

Spark Plug Inspection:

Every 6,000 km (4,000 miles).

Valve Clearance Check:

Every 12,000 km (7,500 miles).

Chain Lubrication Adjustment:

Every 1,000 km (600 miles) or as needed.

Fluid Specifications

Engine Oil:

SAE 10W-40 Motorcycle Oil (API SG or higher)

Brake Fluid:

DOT 3 or DOT 4 Hydraulic Brake Fluid

Fork Oil:

Show Suzuki SF41 or equivalent (e.g., Bel-Ray SAE 5W or 10W, depending on desired damping).

Known Issues

Common Issues:

Potential for carburetor performance issues (clogging, jetting), rear shock absorber wear, and stator failure over time. The clutch can also wear with heavy use.

📚 Vehicle History

Brand Heritage

Heritage:

Suzuki has a long history of producing reliable and capable motorcycles, particularly in the off-road and dual-sport segments.

Model Evolution

Evolution:

The DR350 platform was a popular series for Suzuki, evolving through various iterations and engine sizes. The 1990 DR350L represented an update to the line, often featuring improved suspension or styling compared to earlier models.

Production

Production Years:

The DR350 model line was produced roughly from 1990 through the late 1990s.

Manufacturing Location:

Primarily Japan

🏆 Awards & Recognition

Recognitions

Awards:

While specific awards for the 1990 DR350L are not widely documented, the DR series in general was well-regarded for its reliability and capability in its class.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to its ruggedness and low running costs.