Make:
Dodge, Plymouth, Chrysler
Model:
Caravan, Voyager, Town & Country
Production Years Covered:
1991, 1992, 1993
Platform:
AS Platform (First Generation Facelift)
Target Audience:
Owners and independent repair shops seeking comprehensive, factory-level repair information.
Advantage:
Provides the same information used by factory-trained technicians, offering significant cost savings over dealership repairs.
Information Source:
Factory Type Service Repair Manual
Instruction Style:
Step-by-step instructions with highly detailed exploded pictures and diagrams.
Accessibility:
Instant download, PC/MAC compatible PDF, printable for on-demand use.
General Coverage:
Complete vehicle service, repair, and maintenance.
Specific Models Covered:
Dodge Caravan, Plymouth Voyager, Chrysler Town & Country.
Estimated Page Count:
High (typical for factory service manuals covering multiple models and years).
Type:
Factory Service Repair Workshop Manual
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Drivetrain:
Automatic transmission (A604, A670), manual transmission (if applicable), clutch, drive axles, differentials.
Chassis:
Suspension (front & rear), steering system, brakes (front & rear, ABS), wheels, tires.
Electrical:
Battery, charging system, starting system, lighting, instruments, switches, power accessories, wiring diagrams.
Body:
Exterior body panels, interior trim, doors, windows, seats, HVAC system, safety restraints.
Maintenance:
Oil changes, filter replacements, fluid checks and fills, spark plug replacement, belt inspection and replacement, brake pad replacement.
Repair:
Engine tune-ups, carburetor/fuel injection repair, transmission overhauls, brake system repairs, suspension component replacement, electrical component diagnosis and repair, body panel repair.
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs) interpretation (for applicable systems), symptom-based troubleshooting.
Specifications:
Torque specifications for all fasteners, alignment specifications, fluid capacities, electrical specifications.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and component testing.
Engine Options:
2.5L (150 cu in) K-Car engine (UMD); 3.0L (181 cu in) Mitsubishi V6 (6G72); 3.3L (201 cu in) Mitsubishi V6 (6G72).
Horsepower 2.5L:
Approx. 100-108 hp (depending on exact spec).
Torque 2.5L:
Approx. 130-135 lb-ft.
Horsepower 3.0L V6:
Approx. 141-144 hp.
Torque 3.0L V6:
Approx. 170-175 lb-ft.
Horsepower 3.3L V6:
Approx. 160-162 hp.
Torque 3.3L V6:
Approx. 195-200 lb-ft.
Fuel Delivery 2.5L:
Throttle Body Injection (TBI) or Electronic Fuel Injection (EFI).
Fuel Delivery V6:
Multi-point Fuel Injection (MPI).
Recommended Fuel:
Unleaded gasoline (87 octane recommended for most variants).
Transmission Type:
Automatic Transaxle (A604 - 4-speed electronically controlled, A670 - 3-speed automatic for some base models).
Manual Transmission:
Rarely offered on these models, primarily automatic.
Electronic Control:
A604 featured electronic control for shift quality and economy.
Automatic Transmission Fluid:
Chrysler ATF+3 (or equivalent specification, check manual for exact number like 04741224).
Length:
Approx. 178.1 inches (short wheelbase), 189.7 inches (long wheelbase).
Width:
Approx. 71.5 inches.
Height:
Approx. 64.5 inches.
Curb Weight:
Approx. 3,500 - 4,000 lbs (depending on configuration).
Cargo Volume:
Significant for its class, offering flexible seating and cargo configurations.
Crash Test Data:
Information available within the manual regarding specific safety systems and potential test results for the era.
ABS:
Anti-lock Braking System (ABS) available as an option on certain models.
Airbags:
Driver-side airbag standard on most models by 1993. Passenger airbag optional or not available.
Seat Belts:
Three-point seat belts in front, lap belts in rear. Child seat anchor points.
Audio System:
AM/FM radio, cassette player, optional CD player. Speaker configurations varied by trim.
Climate Control:
Manual HVAC controls, optional automatic climate control on higher trims.
Cruise Control:
Standard on most trims or available option.
Power Features:
Power windows, power door locks, power mirrors available on most models.
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations).
Transmission Fluid Service:
Every 30,000-60,000 miles (check manual for specific interval based on driving conditions).
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years.
Engine Oil:
API Service SG/SH, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on temperature).
Coolant:
Ethylene glycol-based coolant, Mopar Antifreeze/Coolant (MS-7170 or equivalent).
Automatic Transmission Failure:
The A604 transaxle, while innovative, could be prone to failure if not properly maintained, particularly torque converter issues.
Head Gasket Leaks:
Some engines, particularly the 3.0L Mitsubishi V6, could be susceptible to head gasket leaks.
Wiper Motor Failure:
Common issue in this era of Chrysler vehicles.
Power Window Regulators:
Can seize or break over time.
Part Number Example Oil Filter:
Approx. Wix 51515, Fram PH373, Mopar equivalent (specific part numbers detailed in manual).
Part Number Example Air Filter:
Approx. Wix 42618, Fram CA3335, Mopar equivalent (specific part numbers detailed in manual).
Minivan Pioneering:
Dodge Caravan and Plymouth Voyager are credited with popularizing the minivan segment in North America.
Generation Facelift:
1991 models received a significant facelift with updated styling, improved aerodynamics, and updated interiors/powertrains.
Chrysler Rebranding:
Chrysler Town & Country was reintroduced as a more luxurious trim level of the Dodge Caravan/Plymouth Voyager platform.
Manufacturing Locations:
Primarily Windsor, Ontario, Canada; also St. Louis, Missouri, USA.
