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Infiniti G20 Service Repair Manual 1991-1996

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🏷️ Basic Information Identification Make: Infiniti Model: G20 Model Code: P10 Series Production Years Covered: 1991-1996 👋 Introduction Market Position Vehicle Segment: Compact executive sedan/hatchback Target Audience: Enthusiasts, DIY mechanics,...
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UGS: 181691
Infiniti G20 Service Repair Manual 1991-1996
🏷️ Basic Information
Identification
Make:
Infiniti
Model:
G20
Model Code:
P10 Series
Production Years Covered:
1991-1996
👋 Introduction
Market Position
Vehicle Segment:
Compact executive sedan/hatchback
Target Audience:
Enthusiasts, DIY mechanics, professional workshops seeking comprehensive repair data.
Competitive Analysis
Key Competitors:
Acura Integra, Honda Civic Si, BMW 3 Series (E30/E36), Mercedes-Benz 190E, Audi 80/90
Key Features
Value Proposition:
An inexpensive way to keep the vehicle working properly, empowering owners to perform repairs and save money.
Content Completeness:
100% complete and intact, no missing or corrupt pages/sections.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Service Repair Manual
Language:
English
Page Count:
Over 5000 pages
Format:
PDF
Compatibility:
Windows, Mac, Linux, iOS, Android
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, inspection, and reassembly.
Engine Lubrication And Cooling:
Covers oil pump, oil filter, oil passages, water pump, radiator, thermostat, and coolant flow.
Engine Control System:
Includes ECU, sensors (e.g., MAP, TPS, O2), actuators, ignition system, and fuel injection diagnostics.
Accelerator Control Fuel Exhaust:
Details on throttle body, fuel pump, injectors, fuel lines, exhaust manifold, catalytic converter, and muffler.
Clutch:
Repair and adjustment procedures for the clutch assembly, master cylinder, and slave cylinder.
Manual Transaxle:
Complete overhaul and repair procedures for manual transmissions.
Automatic Transaxle:
Detailed repair, adjustment, and diagnostic procedures for automatic transmissions.
Front Axle Suspension:
Covers struts, control arms, ball joints, tie rods, sway bars, and wheel bearings.
Rear Axle Suspension:
Details on rear struts, trailing arms, lateral links, and rear springs.
Brake System:
Procedures for front and rear brakes, including calipers, rotors, pads, master cylinder, ABS (if equipped), and parking brake.
Steering System:
Covers power steering pump, rack and pinion assembly, steering column, and alignment procedures.
Restraint System:
Information on airbags, seat belts, and related components.
Body And Trim:
Interior and exterior trim removal, installation, and repair procedures.
Heater Air Conditioner:
Details on HVAC system components, refrigerant, blower motor, and control panel.
Electrical System:
Comprehensive wiring diagrams, component testing, fuse box layout, and lighting system repair.
Procedures Included
General Information:
Vehicle identification, general precautions, and torque specifications.
Maintenance:
Scheduled maintenance, fluid checks, filter replacements, and general upkeep.
Diagnostics:
Troubleshooting guides for common problems and systematic diagnostic approaches.
Repair And Rebuild:
Step-by-step instructions for component repair and complete system overhauls.
Refurbishment Restoration:
Guidance for bringing the vehicle back to optimal condition.
Technical Depth
Detail Level:
From basic DIY to experienced mechanic level, covering complete disassembly.
Illustrations Diagrams:
Hundreds of detailed illustrations, diagrams, and wiring schematics.
Step By Step Instructions:
Clear, sequential instructions for all repair and maintenance procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Bookmarking:
Bookmarked for easy navigation
Print Quality
Printability:
Printable pages
Zoom Capability:
Zoomable for detailed viewing
Binding Type
Delivery Method:
Instant Download
Paper Type
Storage Options:
Save to hard drive, burn to CD-ROM
⚙️ Engine Specifications
Primary Engine
Engine Code:
SR20DE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower:
Approximately 140-145 hp @ 6400 rpm (varies slightly by year and market)
Torque:
Approximately 130-135 lb-ft @ 4800 rpm (varies slightly by year and market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87 Octane (Regular Unleaded)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle (FS5W71B)
Optional
Transmission Type:
4-speed Automatic Transaxle (RE4F01A)
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
Approximately 176.2 inches (4475 mm)
Width:
Approximately 67.7 inches (1720 mm)
Height:
Approximately 54.5 inches (1385 mm)
Wheelbase:
Approximately 104.3 inches (2650 mm)
Weights
Curb Weight:
Approximately 2850-3000 lbs (1293-1361 kg) depending on transmission and trim.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (1993 Model Year)
IIHS Side Impact:
Good (1993 Model Year)
Active Features
ABS:
Optional on earlier models, standard on later models.
Passive Features
Airbags:
Driver and passenger front airbags standard from 1991 onwards.
Seatbelts:
Three-point front seat belts with pretensioners, three-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory cassette player with AM/FM radio, optional CD player.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Power Features:
Power windows, power door locks, power mirrors.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km).
Spark Plug Replacement:
Every 60,000 miles (96,000 km) using NGK PFR6A-11 or equivalent.
Fluid Specifications
Engine Oil:
API SG or SH, SAE 5W-30 or 10W-30. Capacity: 4.3 US quarts (4.1 liters) with filter.
Coolant:
Nissan Genuine Super Long Life Coolant (Blue) or equivalent. 50/50 mix with distilled water. Capacity: 6.7 US quarts (6.3 liters).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 synthetic gear oil. Capacity: 2.3 US quarts (2.2 liters).
Transmission Fluid Automatic:
Nissan Genuine Matic D or equivalent. Capacity: 3.8 US quarts (3.6 liters) for drain and fill.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine Mounts:
Wear and tear leading to vibration, especially under load.
Cv Axles:
Durability can be an issue, leading to clicking noises during turns.
Heater Core:
Prone to leaks, requiring dashboard removal for replacement.
Sentra Eccs Issues:
While not explicitly G20, the SR20DE engine in other platforms had known issues with the Idle Air Control Valve (IACV) and Distributor.
📚 Vehicle History
Brand Heritage
Infiniti Introduction:
Infiniti was launched by Nissan in 1989 as a luxury marque.
Model Evolution
G20 Platform:
Based on the Nissan Primera (P10 chassis).
Facelifts:
Minor styling updates and feature changes occurred throughout the production run, including a significant refresh in 1994.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Infiniti G20 was featured on Car and Driver's 10Best list in 1992.
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