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Suzuki GSF400 BAndIT 1991-1997 GSF 400 Service & Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: GSF400 Bandit Product Name: Suzuki GSF400 Bandit 1991-1997 GSF 400 Service & Repair Manual Common Name: Bandit 400 Chassis Code Identifier: GSF400 👋...
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Suzuki GSF400 BAndIT 1991-1997 GSF 400 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSF400 Bandit
Product Name:
Suzuki GSF400 Bandit 1991-1997 GSF 400 Service & Repair Manual
Common Name:
Bandit 400
Chassis Code Identifier:
GSF400
👋 Introduction
Market Position
Category:
Naked Sportbike / Standard Motorcycle
Target Audience:
Owners and independent mechanics seeking to perform maintenance and repairs
Competitive Analysis
Segment Competitors:
Kawasaki Zephyr 400, Honda CB400SF, Yamaha XJR400
Key Features
Value Proposition:
Cost savings on repair and maintenance, detailed instructions for DIY work
Delivery Method:
Instant digital download via email
📋 Manual Details
Coverage Areas
Applicable Model Years:
1991, 1992, 1993, 1994, 1995, 1996, 1997
Market Regions:
Global (likely including North America, Europe, Japan)
Page Count
Estimated Page Count:
200-300
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control
Transmission:
Clutch, gearbox, shift mechanism, final drive
Chassis:
Frame, suspension (front and rear), steering, wheels, tires
Brakes:
Hydraulic system, calipers, master cylinder, brake discs, pads, levers/pedals
Electrical:
Battery, charging system (alternator, regulator/rectifier), ignition system, lighting, instrumentation, starting system, wiring diagrams
Bodywork:
Body panels, seats, fairings, fuel tank, fenders, minor trim
Procedures Included
Maintenance:
Scheduled servicing, oil changes, filter replacements, chain adjustment, spark plug service, brake fluid flush
Repair:
Engine disassembly and reassembly, carburetor tuning, suspension overhaul, brake system bleeding, electrical component replacement
Troubleshooting:
Diagnostic procedures for common problems, fault finding charts
Specifications:
Torque values, clearances, fluid capacities, electrical resistance values
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhaul
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely searchable text for quick information retrieval
Print Quality
Illustration Quality:
Fully illustrated with pictures
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline-four cylinder
Displacement:
398 cc
Bore X Stroke:
53.0 mm x 47.2 mm
Compression Ratio:
11.0:1
Performance
Horsepower Est:
50-55 PS (approx. 37-41 kW) at 11,000 rpm
Torque Est:
3.5-3.8 kgf·m (approx. 34-37 Nm) at 9,000 rpm
Fuel System
Carburetion:
Four Mikuni CV (Constant Velocity) carburetors, likely 33mm
Fuel Type:
Unleaded gasoline, Octane rating 91 or higher (refer to manual for specific recommendation)
Lubrication
Oil Capacity W Filter:
Approx. 3.2 Liters (check manual for exact figure)
Oil Type:
API SG or higher, SAE 10W-40 or 20W-50 (refer to manual for specific recommendations based on climate)
Ignition
Ignition System:
Electronic Ignition (Transistorized Coil Ignition - TCI)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, sequential
Optional
Optional Transmission:
N/A
Features
Clutch:
Wet, multi-plate, cable-actuated
Final Drive:
Sealed O-ring chain
📐 Dimensions
Exterior
Length Overall:
Approx. 2,080 mm
Width Overall:
Approx. 745 mm
Height Overall:
Approx. 1,045 mm
Wheelbase:
Approx. 1,430 mm
Ground Clearance:
Approx. 140 mm
Weights
Dry Weight Est:
Approx. 180 kg
Wet Weight Est:
Approx. 195 kg
Fuel Tank Capacity:
Approx. 16 Liters (including reserve)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings not standardized like cars)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake
Tire Type:
Tubeless radial tires
Passive Features
Lighting:
Halogen headlight, LED taillight, incandescent turn signals
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic instrumentation)
Driver Assistance
Driver Assistance Systems:
N/A
Connectivity
Connectivity Features:
N/A
Instrumentation
Dashboard Features:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, indicator lights (turn signals, oil pressure, neutral, high beam)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000-6,000 km or annually (refer to manual)
Valve Clearance Check:
Every 10,000-12,000 km (refer to manual)
Spark Plug Replacement:
Every 12,000-16,000 km (refer to manual)
Fluid Specifications
Brake Fluid:
DOT 4 (refer to manual for exact specification and change interval)
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water)
Fork Oil Type:
SAE 10W (refer to manual for viscosity and quantity)
Known Issues
Common Wear Items:
Regulator/rectifier failure, carburetor synchronization issues, swingarm bearings, headstock bearings, exhaust leaks
Electrical Challenges:
Corrosion in connectors, aging wiring harnesses, potential regulator/rectifier overheating
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Introduction Year:
1988 (Japan), later introduced to other markets
Key Updates During Period:
Minor styling tweaks, potential ECU or carburetor calibration changes depending on market regulations
Production
Production Period:
1988-1997
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
None widely documented for this specific model as it was a performance-oriented, relatively niche sportbike.
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