Engine:
Comprehensive repair, overhaul, and adjustment procedures for the 750cc three-cylinder engine.
Transmission:
Detailed procedures for removal, installation, disassembly, assembly, and adjustment of the gearbox.
Fuel System:
Information on carburetor (likely Mikuni CV) adjustment, cleaning, and troubleshooting, including fuel tank and lines.
Electrical System:
Wiring diagrams, component testing, troubleshooting for ignition, lighting, charging, and starting systems.
Brakes:
Procedures for front and rear brake system maintenance, caliper overhaul, bleeding, and disc inspection.
Suspension:
Fork seal replacement, oil level checks, damping adjustments, rear shock absorber servicing.
Chassis And Frame:
Inspection, maintenance, and repair of the frame, swingarm, and steering head bearings.
Bodywork And Fairings:
Removal, installation, and adjustment of fairings, seat, and other body panels.
Cooling System:
Maintenance, flushing, and troubleshooting of the liquid cooling system, including radiator and fan operation.
Exhaust System:
Information on exhaust system inspection, gasket replacement, and troubleshooting for leaks.
Wheels And Tires:
Guidance on tire pressure, wheel bearing maintenance, and wheel balancing procedures.
Maintenance:
Periodic maintenance schedules, lubrication points, fluid changes, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Disassembly And Assembly:
Complete breakdown and reassembly of vehicle components.
Adjustments:
Precise instructions for valve clearance, carburetor synchronization, chain tension, etc.
Service Tool Reference:
Includes references to specific Triumph service tool numbers and illustrations of their usage for various repair and adjustment operations.
Troubleshooting Guides:
Provides systematic diagnostic flowcharts and descriptions for common running problems.
Precautionary Measures:
Includes specific DANGER, CAUTION, and NOTE remarks to highlight safety-critical steps and potential hazards.
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and electrical system diagnostics.
Torque Specifications:
Detailed torque values for all critical fasteners and threaded connections are provided.
Wear Limits:
Specifies wear limits for various components to ensure proper fitment and performance after repair.
Pictorial Diagrams:
Richly illustrated with detailed exploded diagrams, step-by-step photos, and technical drawings to clarify procedures.
Completeness:
100% complete and intact, no missing pages or sections.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 3-cylinder
Displacement:
749 cc (45.7 cu in)
Bore X Stroke:
72.0 mm x 60.5 mm (approximate, may vary slightly)
Compression Ratio:
10.5:1 (typical)
Horsepower:
Approximately 96-100 HP at 10,500 RPM (dependent on specific model year and market).
Torque:
Approximately 65 Nm (48 lb-ft) at 7,500 RPM (typical).
Fuel Delivery:
Mikuni 36mm constant velocity (CV) carburetors (typically three).
Fuel Tank Capacity:
Approx. 18-20 Liters (4.7-5.3 US gal).
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or annually, whichever comes first. Consult manual for precise mileage.
Valve Clearance Check:
Generally every 6,000-7,500 miles (10,000-12,000 km). Manual provides exact intervals and specifications.
Engine Oil Type:
JASO MA certified motorcycle oil, typically 10W-40 or 20W-50. Refer to manual for specific viscosity and API classification.
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixed with distilled water. Specific mixture ratio and type detailed in manual.
Brake Fluid:
DOT 4 brake fluid (recommended).
Common Wear Items:
Cam chain wear, carburetor synchronization drift, stator failure (less common but possible), rear shock absorber degradation with age.
Electrical Gremlins:
Corrosion in connectors, particularly those exposed to elements, can lead to intermittent electrical faults.