Target Audience:
Arctic Cat owners, independent repair shops, and DIY enthusiasts seeking to maintain and repair their 1991 Cougar snowmobile.
Value Proposition:
Provides factory-level repair information to save on professional service costs and empower owners with detailed knowledge for effective upkeep.
Comprehensiveness:
Covers every aspect of maintenance and repair, based on a complete teardown of the specific model and year.
Usability:
Written with easy-to-understand, step-by-step procedures.
Technical Accuracy:
Originally published by the manufacturer for dealership technicians, ensuring high accuracy and detail.
Primary Coverage:
Comprehensive maintenance and repair for the 1991 Arctic Cat Cougar Snowmobile.
Specific Systems:
Engine, Fuel System (Carburetor & Fuel Injection), Chassis, Steering, Electrical (Ignition, Lighting, Charging, Starting), Power Train (Clutches, V-Belt, Chain Case, Brake, Suspension, Drive Track).
Estimated Page Count:
Detailed information suggests a substantial page count, typical for a full factory service manual. Specific number not provided, but coverage implies hundreds of pages.
Type:
Factory Original Manufacturer Service Repair Manual
Print Quality:
Full Printable
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinZip
Publisher Type:
Manufacturer (Original)
Engine Systems:
Detailed engine removal, disassembly, inspection, assembly, and installation. Includes recoil starter, flywheel magneto, primary sheave, oil pump, top end, and bottom end.
Fuel Systems:
Carburetor (removal, disassembly, inspection, assembly, installation, tuning, adjustment, troubleshooting), Carburetor Tuning Data, Fuel Injection System (repair, troubleshooting, specifications), Intake.
Chassis Systems:
Steering (assembly, adjustment), Skis (inspection, assembly), Oil Tank, Fuel Tank.
Electrical Systems:
Ignition System (troubleshooting, timing, spark gap, coil, spark plug, pickup/CDI charging coil tests), Lighting System (headlight adjustment, lighting coil test, voltage regulator), Charging System (circuit test, silicon rectifier check), Electric Starting System (starter motor, relay switch, battery).
Powertrain Systems:
Sheave alignment, clutch tuning, clutch setting data, V-belt (removal, inspection), primary and secondary sheaves (removal, disassembly, inspection, assembly), chain case (disassembly, inspection, gearing, assembly), brake (disassembly, inspection, assembly, adjustment), slide rail suspension (removal, inspection, adjustment, installation), drive assembly, track adjustment.
Maintenance Procedures:
General Information (pre-season preparation, maintenance, periodic maintenance, tune-up), High Altitude Tuning.
Repair Procedures:
Step-by-step repair procedures for the entire vehicle, including component disassembly, cleaning, inspection, assembly, and reinstallation.
Troubleshooting Guides:
Troubleshooting sections for Fuel System, Ignition System, and Engine.
Component Rebuild:
Covers detailed rebuild procedures for major components like carburetors, clutches, and engine sub-assemblies.
Depth:
Highly detailed, covering complete teardowns, component-level repairs, tuning, and adjustments, as intended for dealership technicians and certified mechanics.
Diagrams Illustrations:
Wealth of illustrations, diagrams, schematics, and pictures to ensure successful repair work.
Special Information:
Special Tools, Precautions Before Service, Carburetor Tuning Data, Clutch Setting Data, Tightening Torque Specifications, Wiring Diagrams, Wire and Cable Routing Diagrams, Exploded Diagrams.
Wiring Diagrams:
Includes comprehensive wiring diagrams and wire/cable routing diagrams.
Technical Data Tables:
Includes specifications, tightening torque values, and conversion tables.
Engine Type:
Likely a 2-stroke, twin-cylinder engine based on typical Arctic Cat Cougar models of this era. Specific displacement and configuration not detailed in product info.
Horsepower Torque:
Specific horsepower and torque figures are not provided in the product information but are covered within the tuning and adjustment sections of the manual.
Fuel Delivery:
Features both Carburetor and Fuel Injection systems, with detailed repair and tuning procedures for both.
Carburetor Details:
Includes specific tuning data and adjustment procedures for low-speed, mid-range, and high-speed operation.
Oil System:
Includes procedures for oil pump cable adjustment and oil pump disassembly/assembly.
Periodic Maintenance:
Manual covers 'Periodic Maintenance' and 'Pre-Season Preparation', implying a structured maintenance schedule is detailed within.
Oil Type:
Specific oil types for the engine and chain case are likely detailed in the Engine and Power Train sections, especially relating to oil pump and chain case lubrication.
Coolant Type:
If liquid-cooled, coolant specifications would be included, but this is not explicitly mentioned. Air-cooled models are common for this era.
Common Wear Items:
The manual's detailed inspection procedures for clutches, drive belts, suspension components, and engine parts would address common wear items for a snowmobile of this age.
Tune Up Procedures:
Comprehensive tune-up procedures, including carburetor adjustments and ignition system checks, are detailed.
Altitude Tuning:
Specific procedures for 'High Altitude Tuning' are provided, crucial for engine performance at different elevations.
