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1991 Chevrolet Corvette Service & Repair Manual Software

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Basic Information Identification Make: Chevrolet Model: Corvette Year: 1991 Generation: C4 Production Platform: C4 Introduction Market Market Position: Essential DIY and professional repair resource for owners of the 1991 Chevrolet...
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1991 Chevrolet Corvette Service & Repair Manual Software
Basic Information
Identification
Make: Chevrolet
Model: Corvette
Year: 1991
Generation: C4
Production Platform: C4
Introduction
Market
Market Position: Essential DIY and professional repair resource for owners of the 1991 Chevrolet Corvette, offering a convenient digital alternative to outdated print manuals.
Competition
Competitive Analysis: Superior to older printed manuals in terms of accessibility, searchability, and cost-effectiveness. Provides licensed OE data unlike unofficial or generic repair guides.
Features
Key Features: Officially licensed, factory-derived data, instant online access, broad system coverage, diagnostic and repair focus, convenient for all devices with internet access.
Manual Details
Coverage
Coverage Areas: Comprehensive service and repair information for the 1991 Chevrolet Corvette.
Format
Manual Type: Service and Repair Manual Software
Language: English
Format: PDF Download (Licensed Software)
Access Duration: 1 Year Access (Renewable)
Manual Coverage
Systems
Systems Covered: Engine, Drivetrain, Transmission, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Fuel System, Exhaust System, Cooling System, Ignition System, Emission Control Systems.
Procedures
Procedures Included: Diagnostic procedures, troubleshooting guides, routine maintenance, repair procedures, component removal and installation, wiring diagrams, specifications, torque values, adjustments.
Depth
Technical Depth: Factory-derived OE materials, suitable for DIYers and professional technicians. Covers basic to advanced repair and diagnostic tasks.
Manual Specifications
File
File Format: PDF
Quality
Print Quality: High-resolution, digitally rendered from OE sources. Searchable text.
Binding
Binding Type: N/A (Digital Download)
Paper
Paper Type: N/A (Digital Download)
Engine Specifications
Primary
Primary Engine: 5.7L V8 (LT1)
Performance
Horsepower: 300 hp @ 5000 rpm
Torque: 330 lb-ft @ 4000 rpm
Fuel System
Fuel System: Sequential Fuel Injection (SFI)
Engine Type
Engine Layout: V8, Small Block
Displacement: 350 cubic inches (5.7 Liters)
Bore X Stroke: 4.00 in x 3.48 in (101.6 mm x 88.4 mm)
Compression Ratio: 10.5:1
Valvetrain: Overhead Valve (OHV), 2 valves per cylinder
Fuel Type: Unleaded Premium (91 Octane or higher recommended)
Transmission
Standard
Standard Transmission: 4-speed Automatic (700R4 / 4L60)
Optional
Optional Transmission: 6-speed Manual (ZF S6-40)
Features
Transmission Features: Lock-up torque converter (automatic), overdrive gear, electronic controls on 4L60. Close-ratio gearing and robust construction for manual.
Fluid
Automatic Transmission Fluid: Dexron-III (or equivalent)
Manual Transmission Fluid: GM Synchromesh Transmission Fluid or equivalent SAE 75W-90 GL-4/GL-5 gear oil.
Dimensions
Exterior
Length: 179.0 in (4547 mm)
Width: 71.0 in (1803 mm)
Height: 46.3 in (1176 mm)
Wheelbase: 96.2 in (2443 mm)
Weights
Curb Weight: Approx. 3300-3400 lbs (1497-1542 kg)
Gross Vehicle Weight Rating: Approx. 4200 lbs (1905 kg)
Interior
Passenger Volume: Approx. 47.4 cu ft (1.34 m³)
Cargo
Cargo Volume: Approx. 15.5 cu ft (0.44 m³) (Rear Hatch)
Safety Features
Ratings
NHTSA Front Impact Rating: Not rated (vehicle design predates standardized NHTSA testing of this era)
Features
Active Safety Features: Anti-lock Braking System (ABS), Power-assisted steering.
Passive Safety Features: Seat belts, energy-absorbing steering column, reinforced windshield frame.
Technology Features
Infotainment
Infotainment System: Analog gauges with digital driver information center (DIC). Limited factory infotainment; typically includes AM/FM stereo with cassette player, optional CD player.
Driver Assistance
Driver Assistance Features: ABS (Anti-lock Braking System) is the primary electronic driver assistance feature.
Connectivity
Connectivity Features: N/A (No factory connectivity features such as Bluetooth or USB ports)
Maintenance
Intervals
Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (using synthetic blend or full synthetic oil).
Air Filter Replacement Interval: Every 15,000 - 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement Interval: Typically 30,000 - 60,000 miles, depending on plug type.
Fluid
Engine Oil Capacity: 5 Quarts (4.7 Liters) with filter (5W-30 recommended for most conditions).
Coolant Capacity: Approx. 14.2 Quarts (13.4 Liters) (50/50 mix of Dex-Cool or equivalent coolant and distilled water).
Brake Fluid Type: DOT 3
Known Issues
Common Issues: C4 specific issues can include: aging rubber bushings, potential for dashboard cracks due to UV exposure, HVAC blower motor failures, electrical gremlins in aging wiring harnesses, early C4s experienced some opti-spark distributor failures (though the 1991 LT1 revised this somewhat). The manual addresses these proactively.
Vehicle History
Brand
Brand Heritage: Chevrolet, established in 1911, has a long history of performance and innovation in the automotive industry.
Model
Model Evolution: The Corvette, America's Sports Car, entered its fourth generation (C4) in 1984, characterized by a modern, angular design and significant performance upgrades. The 1991 model year saw the introduction of the LT1 engine.
Production
Production Years C4: 1984-1996
Manufacturing Location: Bowling Green, Kentucky, USA
Awards & Recognition
Recognitions
Model Recognitions: The C4 Corvette, particularly with the advent of the LT1 engine, was well-regarded for its performance and handling in its era, often competing with European sports cars.
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