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1991 Chrysler/Plymouth Laser Eagle Talon Workshop Repair & Service Manual [Complete & Informative for DIY Repair]

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This manual covers the 1991 Laser and Talon models, which were sporty, performance-oriented compact cars developed in collaboration with Mitsubishi Motors, sharing engineering with the Mitsubishi Eclipse. Built on the...
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1991 Chrysler/Plymouth Laser Eagle Talon Workshop Repair & Service Manual [Complete & Informative for DIY Repair]1991 Chrysler/Plymouth Laser Eagle Talon Workshop Repair & Service Manual [Complete & Informative for DIY Repair]1991 Chrysler/Plymouth Laser Eagle Talon Workshop Repair & Service Manual [Complete & Informative for DIY Repair]1991 Chrysler/Plymouth Laser Eagle Talon Workshop Repair & Service Manual [Complete & Informative for DIY Repair]
This manual covers the 1991 Laser and Talon models, which were sporty, performance-oriented compact cars developed in collaboration with Mitsubishi Motors, sharing engineering with the Mitsubishi Eclipse. Built on the Mitsubishi Galant VR-4 platform, these vehicles were produced in North America. Known for their engaging driving dynamics, particularly the turbocharged variants like the Talon TSi AWD, these cars offered a range of engine options, including the robust 4G63, and were available with either manual or automatic transmissions, with some models featuring all-wheel drive. Their compact coupe design and performance capabilities made them stand out in their segment. This comprehensive workshop repair and service manual provides detailed information for maintaining and repairing all configurations of the 1991 Laser and Talon. It covers essential areas such as engine servicing and troubleshooting, fuel and electrical systems, chassis components, transmission maintenance, and bodywork. The manual includes periodic maintenance schedules, detailed repair procedures, technical specifications, diagnostic guidance, and abundant illustrations to assist both DIY enthusiasts and professional technicians. Its purpose is to ensure the longevity and optimal performance of your vehicle through accurate and complete factory-level information.
🏷️ Basic Information
Identification
Make:
Chrysler/Plymouth/Eagle
Model:
Laser/Talon
Year:
1991
Platform Code:
Mitsubishi Galant VR-4 platform (shared with Mitsubishi Eclipse)
Codes
Chrysler Plymouth Laser Vin Prefix:
1G
Eagle Talon Vin Prefix:
1G
👋 Introduction
Market Position
Positioning:
Targeted at DIY enthusiasts and professional mechanics seeking comprehensive factory-level repair information for the 1991 Laser/Talon.
Competitive Analysis
Differentiation:
Emphasizes completeness, accuracy, official information, and instant download delivery compared to potentially inferior alternatives.
Key Features
Features:
Complete coverage, official factory information, PDF format, instant download, printable, detailed diagrams.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and configurations for 1991 Chrysler/Plymouth Laser and Eagle Talon
Page Count
Estimated Page Count:
Comprehensive (exact count not provided, but described as 'complete')
Manual Type
Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine servicing, disassembly, reassembly, removal, tune-up procedures, troubleshooting, detailed specifications.
Fuel System:
Fuel injection, carburetor rebuild (if applicable to specific trims/engines), fuel pump, lines, filters, adjustments, troubleshooting.
Electrical System:
Ignition system, charging system (alternator, battery), starter motor, wiring diagrams, switches, lighting, fuses, relays, troubleshooting.
Chassis:
Wheels, tires, brakes (front and rear), steering system, suspension (front and rear), axles, CV joints, U-joints.
Transmission:
Manual and automatic transmission servicing, removal, installation, gearbox service, clutch removal and installation.
Bodywork:
Body assembly, panel repair, trim, glass, doors, maintenance information.
Cooling System:
Radiator, coolant, fan, hoses, water pump, thermostat, troubleshooting.
Exhaust System:
Exhaust components, troubleshooting, service.
Procedures Included
Maintenance:
Periodic maintenance, tune-up procedures, factory maintenance schedules, lube points, oil types, fluid specifications.
Repair:
Complete repair procedures for all major systems, disassembly and reassembly instructions, fault finding, diagnostics.
Technical Data:
Tightening torques, service data, detailed specifications, engine firing order, wire/cable/hose routing.
Diagnostics:
Diagnostic procedures, fault finding for various systems.
Technical Depth
Depth:
Comprehensive, covering DIY repair to professional technician level information, including rebuilds and complex diagnostics.
Illustrations:
Abundant illustrations, lots of pictures and diagrams for clarity.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Cross-platform (Windows/Mac/Linux)
Print Quality
Printability:
Printable
Searchability:
Assumed searchable text within PDF for efficient navigation.
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital)
Completeness
Completeness Guarantee:
100% complete and intact, no missing or corrupt pages.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 2.0L 4G63 SOHC and DOHC naturally aspirated and turbocharged variants (shared with Mitsubishi Eclipse).
Performance
Horsepower Range:
Variable depending on engine and trim, typically ranging from ~135 hp (NA) to ~195 hp (Turbo).
Torque Range:
Variable depending on engine and trim, typically ranging from ~125 lb-ft (NA) to ~203 lb-ft (Turbo).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for most models, potentially carburetor on base models.
Engine Identification
Engine Code Example:
4G63 (common to various trims)
Maintenance
Timing Belt Replacement:
Critical procedure for 4G63 engines, typically recommended every 60,000 miles or as per factory schedule.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
All Wheel Drive:
Available on turbocharged models (e.g., Eagle Talon TSi AWD), shared with Mitsubishi Eclipse AWD system.
Fluid Type
Manual Transmission Fluid:
Likely API GL-4 or GL-5, specific viscosity recommended in manual (e.g., 75W-90 or 80W-90).
Automatic Transmission Fluid:
ATF SP-II or equivalent.
📐 Dimensions
Exterior
Body Style:
2-door Coupe
Weights
Curb Weight:
Ranges approx. 2,800 - 3,300 lbs depending on trim and drivetrain.
Gross Vehicle Weight Rating:
Specific GVWR varies by model, consult manual.
🛡️ Safety Features
Ratings
NHTSA Ratings 1991:
Specific crash test ratings for 1991 models are not readily available in generic summaries but would be detailed in official manuals.
Active Features
Braking System:
Front ventilated disc brakes, rear disc brakes. Anti-lock Braking System (ABS) available on higher trims.
Passive Features
Airbags:
Driver-side airbag was becoming standard or optional on performance models in this era; details specific to trims would be in the manual.
Seatbelts:
Front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim.
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option on many trims, especially performance variants.
Connectivity
Connectivity Features:
Limited by 1991 standards; primarily focused on the vehicle's internal systems, not external connectivity like modern cars.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions. Manual will provide exact recommendations.
Transmission Fluid Change:
Every 30,000-60,000 miles for automatics, and as needed or at major service for manuals. Refer to manual for specifics.
Coolant Flush:
Recommended every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Viscosity:
Likely 5W-30 or 10W-30, depending on climate. Manual will confirm SAE grade.
Engine Oil API Service Category:
API SG or higher.
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.
Known Issues
Turbocharger Reliability:
Turbocharged models (especially the 4G63T) can be robust but require diligent maintenance. Issues can arise from oil coking, turbo wear, and intercooler degradation.
Suspension Wear:
Common for vehicles of this age, particularly bushings, ball joints, and struts, can exhibit wear.
Electrical Gremlins:
Older vehicles can develop electrical issues due to aging wiring, connectors, and grounds.
Rust Corrosion:
Depending on climate, rust can be a concern, particularly around wheel wells, rocker panels, and exhaust systems.
📚 Vehicle History
Brand Heritage
Chrysler Plymouth Positioning:
Chrysler/Plymouth utilized the Laser/Talon as their sporty, performance-oriented compact car offerings, often badge-engineered from Mitsubishi.
Eagle Positioning:
Eagle was positioned as a performance and import-focused brand within Chrysler's portfolio, making the Talon a flagship model.
Model Evolution
First Generation Launch:
The Chrysler Laser and Eagle Talon (along with the Mitsubishi Eclipse and Plymouth Sundance Duster variants) were part of the first generation of these jointly developed platforms.
Development Partnership:
Developed in collaboration with Mitsubishi Motors, sharing significant components and engineering with the Mitsubishi Eclipse.
Production
Manufacturing Location:
North American production, primarily at Diamond-Star Motors (DSM) in Normal, Illinois, a joint venture between Chrysler and Mitsubishi.
🏆 Awards & Recognition
Recognitions
Performance Credentials:
The turbocharged variants, particularly the Eagle Talon TSi AWD, were highly regarded for their performance capabilities and often compared favorably to contemporary sports cars.
Automotive Press Reviews:
Received generally positive reviews for handling, performance (especially turbocharged models), and value.
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