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Citroen CX 1991 Service Repair Manual

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The Citroën CX, produced in 1991, represents a distinctive entry in the executive/luxury sedan segment, renowned for its pioneering hydropneumatic suspension system, aerodynamic "jet-age" styling, and front-wheel drive layout. As...
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UGS: 148774
Mots clés: 1991 Car Citroen CX
Citroen CX 1991 Service Repair Manual
The Citroën CX, produced in 1991, represents a distinctive entry in the executive/luxury sedan segment, renowned for its pioneering hydropneumatic suspension system, aerodynamic "jet-age" styling, and front-wheel drive layout. As the successor to the iconic DS, the CX carried forward a legacy of innovative engineering, offering exceptional ride comfort and road holding. The Series 2 update in 1986 further refined its appeal with revised interiors and improved aerodynamics. Available with various Douvrin (PRV) V6 engines ranging from 2.0 to 2.5 liters, including a potent 2.5L GTi variant, the CX offered a unique blend of performance and unparalleled comfort, setting it apart from contemporaries like the Mercedes-Benz E-Class and BMW 5 Series. This comprehensive factory service manual provides extensive guidance for the Citroën CX (all variants, including Prestige, GTi, and TRD) for the 1991 model year. It covers all major systems, including powertrain, drivetrain, chassis, electrical, and body components, offering detailed maintenance schedules, diagnostic procedures, and step-by-step repair instructions for everything from routine servicing to major overhauls. With its in-depth coverage of complex systems like the hydropneumatic suspension and advanced troubleshooting for electrical and hydraulic issues, this manual is an indispensable resource for owners, mechanics, and technicians aiming to maintain and preserve the integrity and performance of this technologically advanced vehicle.
🏷️ Basic Information
Identification
Make:
Citroën
Model:
CX
Year:
1991
Codes
Chassis Code:
MA (Series 2)
👋 Introduction
Market Position
Segment:
Executive/Luxury Sedan
Uniqueness:
Pioneering hydropneumatic suspension system, aerodynamic design, front-wheel drive layout
Competitive Analysis
Competitors 1991:
Mercedes-Benz W124 E-Class, BMW E34 5 Series, Audi V8 Quattro, Peugeot 605
Key Features
Design Philosophy:
Aerodynamic 'jet-age' styling, comfort-oriented ride quality, innovative engineering
Driver Experience:
Exceptional ride comfort and road holding due to hydropneumatic suspension, intuitive controls
📋 Manual Details
Coverage Areas
Covered Models:
Citroën CX (all variants, including Prestige, GTi, TRD, etc.) for the 1991 model year
Page Count
Estimated Pages:
Approximately 800-1200 pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (translated from original French)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system
Drivetrain:
Transmission (manual and automatic), clutch, drive shafts, differentials
Chassis:
Suspension (hydropneumatic systems), steering, brakes (hydraulic, ABS), wheels, tires
Electrical:
Wiring diagrams, lighting system, starting and charging system, ignition system, instrumentation, power accessories, body electronics
Body:
Body construction, interior trim, exterior trim, glass, doors, hoods, latches
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication points
Diagnostics:
Troubleshooting guides, fault code interpretation (where applicable), diagnostic charts, component testing procedures
Repair:
Step-by-step repair procedures for all major components and systems, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds
Overhaul:
Detailed instructions for the disassembly, inspection, and reassembly of engine, transmission, and suspension components
Adjustment:
Calibration and adjustment procedures for systems like ignition timing, carburetor settings (if applicable), suspension height
Technical Depth
Depth:
Comprehensive coverage for professional technicians, including detailed diagrams, torque specifications, tolerances, and diagnostic procedures
Diagnostic Level:
Advanced diagnostics, including electrical system troubleshooting and hydraulic system analysis
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF with high-resolution diagrams and text
Print Quality
Digital Quality:
Printable at home or professional print shop, ensuring clarity of diagrams and text
Binding Type
Digital Binding:
N/A (Digital Format)
Paper Type
Digital Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Douvrin (PRV V6) - various displacements available for 1991
Displacement 1:
2.0 Liters (e.g., CX 20) - 1995cc
Displacement 2:
2.2 Liters (e.g., CX 22) - 2165cc
Displacement 3:
2.5 Liters (e.g., CX 25, GTi) - 2494cc
Performance
Horsepower 2.0L:
Approx. 110-115 hp (net)
Horsepower 2.2L:
Approx. 115-120 hp (net)
Horsepower 2.5L:
Approx. 130-138 hp (net)
Horsepower 2.5L Gti:
Approx. 160-168 hp (net, fuel injected)
Fuel System
Induction 2.0L:
Carburetor (e.g., Weber or Solex twin-choke)
Induction 2.2L:
Carburetor (e.g., Solex twin-choke)
Induction 2.5L:
Carburetor (e.g., Solex twin-choke) or Bosch L-Jetronic Fuel Injection (GTi variant)
Fuel Type:
Unleaded Gasoline (95-98 RON recommended)
🔧 Transmission
Standard
Transmission Type Std:
4-speed Manual Transmission (e.g., UNC 5-speed available on some models)
Optional
Transmission Type Opt:
3-speed or 4-speed ZF Automatic Transmission
Features
Clutch Type:
Hydraulic clutch actuation
Transaxle:
Front-wheel drive transaxle design
📐 Dimensions
Exterior
Length:
Approx. 4.78 m (Berline)
Width:
Approx. 1.77 m
Height:
Approx. 1.37 m
Wheelbase:
Approx. 2.90 m
Weights
Curb Weight:
Approx. 1300-1500 kg (depending on engine and equipment)
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited contemporary crash test data available from independent agencies
Active Features
Braking System:
Hydraulic, servo-assisted with front discs and rear drums. ABS available on higher trims/later models.
Suspension Stability:
Hydropneumatic self-leveling suspension contributes to stability
Passive Features
Seat Belts:
Three-point seat belts (front and rear)
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with amplifier
Driver Assistance
ABS:
Anti-lock Braking System (optional on some models)
Power Steering:
Hydraulic power steering, often with variable assist
Connectivity
Original Features:
Central locking, electric windows, air conditioning (optional)
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500-10,000 km or 12 months
Air Filter:
Every 15,000-20,000 km
Spark Plugs:
Every 20,000-30,000 km (depending on type)
Timing Belt:
Crucial: Replace every 60,000-80,000 km or 4-5 years (non-interference engine on some variants, but critical for reliability)
Fluid Specifications
Engine Oil:
10W-40 or 15W-50 (API SF/SG) - check manual for specific viscosity and API rating
Transmission Fluid Manual:
GL-4 75W-90 or 80W-90 Gear Oil
Transmission Fluid Auto:
Dexron II (or equivalent)
Hydropneumatic Fluid:
LHM (Citroën Hydraulic Fluid - Green color)
Known Issues
Hydropneumatic System:
Leaking spheres, failing hydraulic pump, worn seals, height corrector issues
Electrical System:
Corrosion in connectors, failing dashboard components, wiring harness degradation
Rust:
Prone to rust in wheel arches, sills, and floor pans, especially in damp climates
Engine Cooling:
Overheating due to compromised radiator or fan operation
Exhaust System:
Corrosion and leaks, particularly on longer tailpipes of larger engines
📚 Vehicle History
Brand Heritage
Citroen Innovation:
Renowned for automotive innovation, particularly in suspension and aerodynamics (DS, SM)
Model Evolution
Cx Development:
Successor to the iconic Citroën DS, retaining hydropneumatic suspension and front-wheel drive, launched in 1974
Series 2 Update:
Significant facelift in 1986 (Series 2) with revised interior, improved aerodynamics, and updated powertrain options
Production
Production Period:
1974-1991
Production Volume:
Over 300,000 units produced globally
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
Shortlisted for European Car of the Year in 1975
Design Awards:
Consistently recognized for its futuristic and aerodynamic design
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