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1991 Dodge RAM 50 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Dodge Model: Ram 50 Year: 1991 Platform Code: Mitsubishi Mighty Max / Forte (Fourth Generation) Codes Chassis Code: PX Series 👋 Introduction Market Position Market...
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UGS: 139418
1991 Dodge RAM 50 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 50
Year:
1991
Platform Code:
Mitsubishi Mighty Max / Forte (Fourth Generation)
Codes
Chassis Code:
PX Series
👋 Introduction
Market Position
Market Segment:
Compact Pickup Truck
Dodge Positioning:
A value-oriented, compact utility vehicle offering.
Competitive Analysis
Key Competitors:
Toyota Pickup, Nissan Hardbody, Mazda B-Series, Ford Ranger, Chevrolet S-10
Key Features
Rebadging Origin:
Based on the Mitsubishi Forte/Mighty Max.
Digital Advantage:
Convenient online access, searchability, and multi-device compatibility compared to traditional print manuals.
Diy Focus:
Aimed at do-it-yourself mechanics and owners seeking to maintain or repair their vehicle.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service and Repair
Regions Covered:
North America
Engine Variants Covered:
All factory-equipped engines for 1991 Dodge Ram 50
Trim Levels Covered:
All trim levels
Page Count
Page Count:
N/A (Software - year-long access)
Manual Type
Manual Type:
Service and Repair Manual Software
Source Type:
Licensed OE Materials (RepairSurge)
Language
Language:
English
Format
Format:
Online/Web-based Software
Access Duration:
1 Year (with renewal options)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (rebuild procedures, timing, diagnostics)
Engine Electrical:
Yes (ignition, starting, charging, ECU diagnostics)
Fuel System:
Yes (carburetion/injection, fuel pump, lines)
Transmission Manual:
Yes (overhaul, clutch, linkage)
Transmission Automatic:
Yes (overhaul, torque converter, hydraulics)
Drivetrain:
Yes (driveshaft, U-joints, differential, axles)
Suspension:
Yes (front and rear components, alignment)
Steering:
Yes (power steering system, steering gear/rack)
Brakes:
Yes (hydraulic system, disc/drum, parking brake)
Electrical System:
Yes (wiring diagrams, lighting, accessories, fuses, relays)
HVAC:
Yes (heating, ventilation, air conditioning diagnosis and repair)
Body And Frame:
Yes (exterior panels, interior trim, structural components)
Chassis:
Yes (frame inspection, rust repair guidance)
Procedures Included
Preventive Maintenance:
Yes (oil changes, filter replacements, fluid checks)
Troubleshooting Diagnostics:
Yes (system-specific diagnostics, symptom-based repair)
Major Repairs:
Yes (engine rebuild, transmission overhaul)
Component Replacement:
Yes (e.g., alternator, water pump, brake pads)
Wheel Alignment:
Yes (specifications and procedures)
Wiring Diagrams:
Yes (detailed schematics for all systems)
Diagnostic Trouble Codes:
Yes (for applicable engine management systems)
Technical Depth
Depth:
Factory-Level Detail
Detail Level:
Includes torque specifications, clearances, diagnostic flowcharts, and detailed disassembly/assembly instructions.
📊 Manual Specifications
File Format
File Format Compatibility:
Web Browser (PC, Laptop, Smartphone, Tablet)
Print Quality
Print Quality:
N/A (Digital - content is rendered by browser)
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
2.4L 4G64 (SOHC I4)
Engine Displacement Common:
2351 cc (2.4 Liters)
Engine Configuration:
Inline 4-cylinder
Engine Aspiration:
Naturally Aspirated
Horsepower Common:
Approx. 105-110 HP @ 4500-5000 RPM (Varies slightly by specific market/emissions)
Torque Common:
Approx. 135-140 lb-ft @ 2500-3000 RPM
Bore X Stroke Common:
86.5 mm x 100.0 mm
Compression Ratio Common:
8.9:1
Fuel System
Fuel Delivery Common:
Electronic Fuel Injection (EFI) / Multi-Point Injection (MPI)
Fuel Type Common:
Unleaded Gasoline (87 Octane Recommended)
Fuel Pump Pressure Common:
Approx. 35-45 PSI (EFI)
Engine Features
Engine Management:
Engine Control Unit (ECU) managing ignition timing and fuel delivery.
Timing Drive:
Timing Belt
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual
Optional
Optional Transmission Type:
4-Speed Automatic (Optional)
Features
Clutch Type:
Dry, single plate, hydraulically actuated (Manual)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (check specific manual for exact spec)
Transmission Fluid Automatic:
ATF Dexron II (check specific manual for exact spec)
📐 Dimensions
Exterior
Wheelbase:
Approx. 116.1 inches (2950 mm)
Overall Length:
Approx. 194.3 inches (4935 mm)
Overall Width:
Approx. 66.1 inches (1680 mm)
Overall Height:
Approx. 63.4 inches (1610 mm)
Cargo
Bed Length:
Approx. 72.8 inches (1850 mm) for standard bed
Weights
Curb Weight:
Approx. 2900 - 3200 lbs (1315 - 1451 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 4500 - 4700 lbs (2041 - 2132 kg)
Towing Capacity:
Varies significantly by configuration and options, typically around 2000-3500 lbs.
🛡️ Safety Features
Ratings
NHTSA Ratings 1991:
Data not readily available for this specific year/model in a standardized format.
Active Features
Braking System:
Front disc, rear drum brakes.
Anti Lock Brakes ABS:
Optional on some models, typically rear-wheel ABS.
Passive Features
Seatbelts:
Lap and shoulder belts (front occupants), lap belts (passenger).
Airbags:
Not standard on this model/year.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo radio with cassette player, optional upgraded systems available.
Gauges:
Standard instrument cluster with speedometer, fuel gauge, temperature gauge, oil pressure light, and warning lights.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Connectivity Features:
Limited by era; primarily focused on basic vehicle functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (typical for the era).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (typically).
Timing Belt Replacement:
Crucial interval, typically every 60,000 miles or 4-5 years, as failure can cause severe engine damage.
Fluid Specifications
Engine Oil Spec:
API SG, SAE 10W-30 recommended (check owner's manual for exact specification).
Coolant Spec:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Brake Fluid Spec:
DOT 3.
Power Steering Fluid:
ATF Dexron II (check specific manual).
Known Issues
Rust Susceptibility:
Common issue in areas with road salt, especially on body panels, frame rails, and suspension components.
Timing Belt Tensioner:
Can wear out, leading to noise or premature belt failure if not replaced with the belt.
Exhaust Manifold Cracks:
Can develop cracks leading to exhaust leaks and ticking sounds.
Starter Solenoid Failure:
Can cause intermittent or no-start conditions.
Radiator And Hose Deterioration:
Aging rubber components are prone to cracking and leaks.
📚 Vehicle History
Brand Heritage
Dodge Truck History:
Dodge has a long history of producing trucks, with the Ram nameplate originating in 1981.
Model Evolution
Ram 50 Heritage:
The Dodge Ram 50 was a rebadged Mitsubishi Mighty Max / Forte, sold in North America from the late 1970s through 1996. The 1991 model represents the fourth generation of this platform.
1991 Updates:
Minor styling updates and potential feature adjustments from the previous model year.
Production
Manufacturing Location:
Japan (for Mitsubishi origin)
🏆 Awards & Recognition
Recognitions
Industry Awards:
As a rebadged vehicle, specific Dodge-branded awards are uncommon; awards would typically relate to the Mitsubishi platform.
Ratings
Consumer Ratings:
Generally rated as a durable and economical compact pickup, particularly for its price point.
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