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1991 Mitsubishi 3000GT Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Year: 1991 Model Code: Z16A (Base/SL) 👋 Introduction Market Position Segment: Grand Tourer (GT), Sports Coupe Target Audience: Enthusiasts seeking a blend...
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Taper: Car
Distributeur:
UGS: 547309
Mots clés: 1991 3000GT Car Cars Mitsubishi
1991 Mitsubishi 3000GT Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Year:
1991
Model Code:
Z16A (Base/SL)
👋 Introduction
Market Position
Segment:
Grand Tourer (GT), Sports Coupe
Target Audience:
Enthusiasts seeking a blend of performance, luxury, and advanced technology, often comparing to Japanese rivals like the Toyota Supra and Nissan 300ZX.
Competitive Analysis
Key Competitors:
Nissan 300ZX (Z32), Toyota Supra (Mk3), Chevrolet Corvette (C4)
Key Features
Distinctive Features:
Available Twin-Turbo engine (not on this 1991 NA model, but part of the broader 3000GT lineage), advanced AWD system, 4-wheel steering, active aerodynamics, Electronic Control Suspension.
Aerodynamics:
Active aero system with electronically controlled front spoiler and rear wing for improved high-speed stability.
📋 Manual Details
Identification
Manual Title:
1991 Mitsubishi 3000GT Workshop Repair Manual
Manual Type:
Workshop Repair Manual / Service Manual
Language:
English
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
Page Count
Estimated Pages:
Likely over 1000 pages considering the scope of a full workshop manual for a complex vehicle like the 3000GT.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel, Cooling, Intake and Exhaust, Emission Control, Clutch, Manual Transaxle, Automatic Transaxle, Propeller Shaft, Front Axle, Rear Axle, Power Plant Mount
Chassis:
Wheel and Tire, Front Suspension, Electronic Control Suspension, Rear Suspension, Service Brakes, Parking Brake, Steering, 4-Wheel Steering System
Body And Interior:
Body, Exterior, Interior, Supplemental Restraint System (SRS), Heater, Air Conditioner and Ventilation
Cooling System:
Radiator, fan, water pump, thermostat, coolant flow, pressure testing.
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel filter, tank, lines, ECU control.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, O2 sensors.
Interior Components:
Dashboard removal, seat installation/removal, trim panel repair, HVAC system components and controls.
Supplemental Restraint System:
Airbag system components, sensors, warning lights, and safety precautions for handling SRS components.
Procedures Included
Diagnostics And Troubleshooting:
Extensive troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their meanings (where applicable for the era).
Maintenance:
Routine service, fluid changes, filter replacements, lubrication, inspection procedures.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, repair, and reassembly for all major systems.
Electrical Systems:
Wiring diagrams, electrical component testing, diagnosis of electrical faults, starter, charging system, lighting, accessories.
Specification Tables:
Detailed tables for torque specifications, fluid capacities, tolerances, and clearances for all mechanical components.
Troubleshooting Charts:
Systematic charts to diagnose common problems based on symptoms.
Assembly And Disassembly:
Exploded views and step-by-step guides for component removal and installation.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complex engine and transmission overhauls, including electronic control systems specific to the 1991 model.
Electrical Diagrams:
Includes comprehensive wiring diagrams for all vehicle systems, aiding in electrical troubleshooting and component identification.
📊 Manual Specifications
Print Quality
Quality:
High-resolution scans ensuring clarity of diagrams, text, and images.
Binding Type
Format Delivery:
Digital PDF file.
Paper Type
Digital Features:
Searchable text, zoomable images, printable pages.
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Engine Type:
60-degree V6, SOHC naturally aspirated
Displacement:
3.0 Liters (2972 cc)
Performance
Horsepower:
222 hp @ 6000 rpm (approx.)
Torque:
200 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Emission Control
Systems:
Exhaust Gas Recirculation (EGR), Oxygen Sensors, Catalytic Converter
🔧 Transmission
Standard Transmission
Type:
5-speed Manual Transaxle
Optional Transmission
Type:
4-speed Automatic Transaxle
Features
Drivetrain:
Front-wheel drive (FWD) standard on base models; All-wheel drive (AWD) available on certain trims (e.g., SL).
📐 Dimensions
Exterior
Length:
4615 mm (approx.)
Width:
1840 mm (approx.)
Height:
1240 mm (approx.)
Weights
Curb Weight:
1520 kg (approx., FWD manual)
🛡️ Safety Features
Passive Features
Airbags:
Driver-side airbag (standard on many trims), passenger airbag not typically standard for 1991.
Seat Belts:
3-point seat belts with pretensioners
Active Features
Brakes:
Power-assisted front and rear disc brakes. ABS (Anti-lock Braking System) typically optional or standard on higher trims.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, often with a graphic equalizer and CD player as an option on higher trims.
Driver Assistance
Suspension System:
Optional Electronic Control Suspension (ECS) with adjustable damping modes (Comfort, Normal, Sport).
Steering System:
Active Aerodynamics (adjustable front air dam and rear wing) on some models, Four-wheel steering (4WS) system on certain trims.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions.
Coolant Flush:
Every 2 years or 30,000 miles.
Timing Belt:
Critical: 60,000 - 90,000 miles or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 recommended (consult manual for specific climate recommendations).
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil (consult manual for exact specification and capacity).
Transmission Fluid Automatic:
ATF SP-III or equivalent (consult manual for exact specification and capacity).
Brake Fluid:
DOT 3 or DOT 4, depending on specific system requirements (check manual).
Power Steering Fluid:
Dexron II or equivalent ATF (consult manual).
Known Issues
Engine:
Timing belt wear, potential head gasket issues in high mileage examples, oil leaks from valve covers and oil pan.
Suspension:
Wear in bushings and ball joints, especially in the multi-link rear suspension. Electronic Control Suspension (ECS) can develop leaks or sensor faults.
Electronics:
Early models can experience dashboard cluster issues, climate control problems, and power accessory failures due to age and electrical component degradation.
Body:
Rust can be an issue in salt-belt regions, especially around wheel wells and rocker panels. Door mechanisms and window regulators can wear out.
📚 Vehicle History
Model Evolution
Generation:
First Generation (1991-1993)
Design Philosophy:
Designed as a flagship sports coupe, competing with European GT cars, featuring advanced technology and styling.
Global Naming:
Known as the Mitsubishi GTO in Japan and some export markets.
Production
Manufacturing Location:
Japan
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