1991 Toyota Tercel Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Toyota Model: Tercel Year: 1991 Codes Chassis Code: EL40 (FWD), EL41 (FWD), EL42 (4WD) Platform: Toyota Tercel/Corsa/Corolla II (EL40 series) 👋 Introduction Market Position Segment:...

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Taper: Car

Distributeur:

UGS: 47446

Mots clés: 1991 Car Cars Tercel Toyota

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Toyota

Model:

Tercel

Year:

Codes

Chassis Code:

EL40 (FWD), EL41 (FWD), EL42 (4WD)

Platform:

Toyota Tercel/Corsa/Corolla II (EL40 series)

👋 Introduction

Market Position

Segment:

Subcompact/Compact Economy Car.

Target Audience:

DIY enthusiasts, independent repair shops, Toyota owners seeking to maintain or repair their vehicle.

Competitive Analysis

Key Competitors:

Honda Civic, Nissan Sentra, Mitsubishi Mirage, Ford Escort, Chevrolet Cavalier.

Unique Selling Points:

Reputation for reliability and fuel efficiency, particularly with the 1.5L and 1.3L engines. Availability of 4WD option in this generation.

Key Features

Manual Features:

Officially licensed, OE-derived information, instant digital access, year-long subscription with renewal options, compatibility with multiple devices.

📋 Manual Details

Coverage Areas

Primary Coverage:

1991 Toyota Tercel (All Trims and Engines)

Secondary Coverage:

General troubleshooting and repair procedures applicable to the EL40 platform.

Page Count

Estimated Pages:

Highly comprehensive, typically exceeding 1000 pages for OE-derived digital manuals.

Manual Type

Type:

Official Service and Repair Manual Software

Language

Language:

English

Format

Format:

PDF Download (Accessible via Web Browser)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (1E, 1EL, 2E, 3E series), Fuel System, Ignition System, Exhaust System, Engine Mechanical, Engine Electrical.

Drivetrain:

Front Wheel Drive (FWD), Full-Time Four Wheel Drive (4WD) system, Clutch, Manual Transmission, Automatic Transmission.

Chassis:

Suspension (Front and Rear), Steering System, Brake System (including ABS if equipped), Wheels and Tires.

Electrical:

Wiring Diagrams, Lighting System, Instrumentation, Audio System, Power Accessories, Charging System, Starting System, HVAC Controls.

Body:

Body Structure, Exterior Panels, Doors, Windows, Seats, Interior Trim, Climate Control System (HVAC).

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake, Transmission), Filter Replacements, Lubrication Points.

Repair:

Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Steering Rack Repair, Electrical Component Diagnosis and Replacement.

Diagnostics:

Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) if applicable (OBDI era), component testing procedures.

Installation:

Installation procedures for major components such as engine, transmission, suspension parts, and accessories.

Technical Depth

Depth:

Comprehensive, covering from basic preventative maintenance to detailed component disassembly, repair, and reassembly. Includes specifications and tolerances.

📊 Manual Specifications

File Format

Format:

Quality:

High Resolution, Searchable Text, Printable Pages.

Print Quality

Printability:

Designed for digital access, but printable for workshop use.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

1E-U (1.3L SOHC)

Displacement 1:

1295 cc

Cylinders 1:

Valvetrain 1:

Power 1 Hp:

Approx. 70 hp @ 6000 rpm

Torque 1 Lb Ft:

Approx. 74 lb-ft @ 3600 rpm

Engine Code 2:

2E-E (1.3L SOHC Carbureted) / 2E-FE (1.3L SOHC EFI)

Displacement 2:

1331 cc

Cylinders 2:

Valvetrain 2:

Power 2 Hp:

Approx. 74 hp @ 6000 rpm (EFI)

Torque 2 Lb Ft:

Approx. 77 lb-ft @ 4000 rpm (EFI)

Engine Code 3:

3E-FE (1.5L SOHC EFI)

Displacement 3:

1453 cc

Cylinders 3:

Valvetrain 3:

Power 3 Hp:

Approx. 83 hp @ 6000 rpm

Torque 3 Lb Ft:

Approx. 85 lb-ft @ 4000 rpm

Performance

Acceleration 0 60 Mph:

Varies by engine and transmission, typically 10-13 seconds.

Fuel Economy Est Mpg:

City: 27-33 MPG, Highway: 32-38 MPG (highly dependent on engine and driving conditions).

Fuel System

Fuel Delivery 1:

Carburetor (e.g., 2E-E)

Fuel Delivery 2:

Electronic Fuel Injection (EFI) (e.g., 1E-U, 2E-FE, 3E-FE)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 Octane (Refer to Owner's Manual for specific grades)

🔧 Transmission

Standard

Type Standard:

5-Speed Manual

Optional

Type Optional:

3-Speed Automatic (often designated 'A' transmission)

Features

Clutch Type:

Dry Single Plate Clutch (Manual Transmission)

Transmission Fluid Type:

Manual: API GL-4 SAE 75W-90 or SAE 80W-90. Automatic: Toyota ATF Type T-II or equivalent.

📐 Dimensions

Exterior

Wheelbase:

Approx. 94.3 inches (2395 mm)

Length:

Approx. 160.0 - 161.0 inches (4065 - 4090 mm)

Width:

Approx. 65.2 - 65.4 inches (1655 - 1660 mm)

Height:

Approx. 53.7 - 54.3 inches (1365 - 1380 mm)

Weights

Curb Weight:

Approx. 2050 - 2250 lbs (930 - 1020 kg) depending on trim and drivetrain.

🛡️ Safety Features

Ratings

NHTSA Ratings 1991:

Information for this model year from NHTSA may be limited or unavailable. Generally rated as adequate for the era.

Active Features

Brakes:

Front: Ventilated Discs, Rear: Drums (Standard). ABS was an optional feature on some higher trims.

Traction Control:

Not available on this model year.

Passive Features

Airbags:

Driver's side airbag was optional or standard on higher trims in later production runs of this generation, but not standard across all 1991 models.

Seatbelts:

Front: 3-point automatic retracting seat belts. Rear: Lap belts or 3-point belts depending on seating position and trim.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM radio with cassette player. Optional CD player not common for this model year.

Speakers:

Typically 2 or 4 speakers.

Driver Assistance

Optional Anti-lock Braking System (ABS) on some trims, primarily for front wheels.

Cruise Control:

Optional on some higher trim models.

Connectivity

Connectivity Features:

None in the modern sense. Basic vehicle systems only.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first. Check manual for specific oil type.

Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Spark Plugs:

Replace every 30,000 miles (48,000 km) or as specified by OE material. Use NGK or DENSO plugs.

Coolant Flush:

Every 2 years or 30,000 miles (48,000 km).

Timing Belt:

Replace every 60,000 miles (96,000 km) or 4 years. Critical for interference engines. (Note: Some Tercel engines may use a timing chain).

Fluid Specifications

Engine Oil:

API SG or higher, SAE 5W-30 or 10W-30 (depending on climate). Capacity: Approx. 3.5-4.0 US quarts (3.3-3.8 liters).

Coolant:

Toyota Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Capacity: Approx. 5.0-5.5 US quarts (4.7-5.2 liters).

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

Dexron II ATF or equivalent (if power steering equipped).

Known Issues

Common Problems 1:

Cooling system leaks (radiator, hoses), starter motor issues, alternator failure, worn CV joints (especially on 4WD models), exhaust manifold cracks.

Common Problems 2:

Carburetor adjustment issues (if applicable), fuel pump failure, minor electrical gremlins, interior plastic degradation due to age.

Common Problems 3:

Rust and corrosion, especially in harsh climates, affecting body panels and suspension components.

📚 Vehicle History

Brand Heritage

Toyota Reputation:

Toyota is renowned globally for its engineering excellence, reliability, and durability, particularly in its economy car segments.

Model Evolution

Generation:

Third Generation Toyota Tercel (EL40 series).

Previous Generation:

Second Generation (EL30 series, 1986-1990).

Next Generation:

Fourth Generation (EL50 series, 1994-1999).

Production

Production Years Generation:

1990-1994 (EL40 series).

Manufacturing Location:

Japan (primarily).

🏆 Awards & Recognition

Recognitions

General Reputation:

The Tercel line is historically known for its fuel efficiency and value, making it a popular choice for budget-conscious buyers.

Ratings

Consumer Reports History:

Often received favorable ratings for reliability and low ownership costs in its segment during its production run.