🏷️ Basic Information

Make:

Mazda

Model:

626 / MX-6

Production Years Covered:

1992, 1993, 1994, 1995, 1996, 1997

Chassis Codes:

GC/GD (626), GE (626/MX-6)

Market Segment:

Mid-size Sedan/Coupe

👋 Introduction

Positioning:

The Mazda 626 and MX-6 of this era represented Mazda's strong offerings in the competitive mid-size sedan and sporty coupe segments, known for their driving dynamics and often innovative features.

Competitors:

Competed with vehicles such as the Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, and Chevrolet Lumina in the sedan segment, and with models like the Honda Prelude and Toyota Celica in the coupe segment.

Value Proposition:

This manual provides dealership-level technical information, enabling owners and technicians to perform detailed maintenance, diagnosis, and repair, thereby saving money and ensuring proper vehicle upkeep.

Information Source:

Factory-authorized repair information, identical to what dealership technicians use.

Usability:

Digital format allows for easy searching, printing of specific sections, and zoom functionality for clarity of diagrams and illustrations.

📋 Manual Details

Engine Overhaul Rebuilding:

Yes

Brakes:

Yes

Sunroof:

Yes

Timing Belt Replacement:

Yes

Trouble Codes Diagnostics:

Yes

Wiring Diagrams:

Yes

Troubleshooting Diagnostics:

Yes

Computer Diagnostic Trouble Tree Charts:

Yes

Engine Performance:

Yes

Front End Alignment:

Yes

Suspension:

Yes

Transmission Removal Installation:

Yes

Air Conditioning Service:

Yes

Transmission In Car Servicing:

Yes

Computer Diagnostic Codes:

Yes

Firing Orders:

Yes

Factory Maintenance Schedules:

Yes

Serpentine Belt Routings:

Yes

U Joint Cv Joint Service:

Yes

Repair Procedures:

Yes

Vacuum Diagrams:

Yes

Total Pages:

1730

Type:

Complete Service & Repair Manual

Language:

English

File Format:

PDF

Software Requirements:

Adobe PDF Reader, WinZip

Zoom Functionality:

Yes

Downloadable:

Yes (Instant Download)

Compatibility:

All Versions of Windows & Mac (including Win 7, Vista 32/64, XP, ME, 98, NT, 2000)

📖 Manual Coverage

Powertrain:

Engine, Transmission (Manual & Automatic), Drivetrain, Fuel System, Exhaust System

Chassis:

Suspension (Front & Rear), Steering, Brakes, Wheels & Tires

Electrical:

Ignition System, Charging System, Starting System, Lighting System, Instrumentation, Body Electrical, Powertrain Control Module (PCM) Systems, HVAC Electrical

Body And Frame:

Exterior Body Panels, Interior Trim, Doors, Windows, Sunroof, Seats, Safety Restraints

HVAC:

Air Conditioning Service, Heater Core, Blower Motor, Climate Control Systems

Maintenance:

Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Belt Inspections and Replacements

Diagnostics:

Trouble Code Diagnosis, Diagnostic Trouble Tree Charts, Symptom-based Troubleshooting, Component Testing

Repair:

Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Electrical Component Repair/Replacement, Body Panel Repair

Installation:

Engine Installation, Transmission Installation, Component Installation and Reassembly

Specifications:

Torque Specifications, Clearances, Fluid Capacities, Alignment Specifications, Engine Performance Data

Depth:

Comprehensive, factory-level detail for all systems, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed diagnostic procedures, component testing, and complete overhaul instructions.

📊 Manual Specifications

Format:

PDF

Searchable:

Implied by PDF format and intended use

Printability:

All pages printable, allowing for enlarged image printing.

Binding:

Digital (PDF Download) - No physical binding

Paper Type:

N/A (Digital file)

⚙️ Engine Specifications

Engine Families:

FE-DE, FP-DE (4-cylinder), KL-DE, KF-DE (V6)

Engine Displacement 4Cyl:

1.8L (BP), 2.0L (FS)

Engine Displacement V6:

2.5L (KL-DE)

Horsepower Range:

Approximately 110 hp (4-cyl) to 160-170 hp (V6), with potential for higher output in performance variants.

Fuel Delivery:

Electronic Fuel Injection (EFI)

ECU:

Engine Control Unit (ECU) with diagnostic capabilities.

Timing Belt V6:

The KL-DE V6 engine utilizes a timing belt system that requires periodic replacement to prevent catastrophic engine damage.

🔧 Transmission

Standard Transmission 626:

5-speed Manual Transmission

Standard Transmission Mx6:

5-speed Manual Transmission

Optional Transmission 626:

4-speed Automatic Transmission

Optional Transmission Mx6:

4-speed Automatic Transmission (often with Sport Mode)

Drivetrain Options:

Front-Wheel Drive (FWD)

📐 Dimensions

Body Styles:

4-door Sedan (626), 2-door Coupe (MX-6)

Curb Weight Range:

Approximately 2800 - 3300 lbs (1270 - 1500 kg), varying by model and engine.

🛡️ Safety Features

Crash Test Data:

NHTSA and IIHS ratings vary by year and specific test conducted; manual will provide detailed body integrity and safety system information.

Braking System:

Front disc brakes, Rear disc or drum brakes depending on model and trim. ABS (Anti-lock Braking System) available on higher trims and later models.

Airbags:

Driver and passenger airbags became standard or optional during this production run.

Seat Belts:

Front and rear seat belts, with pretensioners on front belts in later models.

💡 Technology Features

Audio System:

Factory radio/cassette player, optional CD player. Speaker configurations vary by trim.

Cruise Control:

Available on most models and trims.

Diagnostic Interface:

OBD-I or early OBD-II depending on year, with diagnostic codes detailed in the manual.

🔧 Maintenance

Oil Change Interval:

Typically every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6-12 months, depending on oil type and driving conditions. Manual provides specific recommendations.

Timing Belt Replacement Interval:

Crucial for V6 (KL-DE) engines, typically recommended every 60,000 - 90,000 miles (96,000 - 145,000 km). Manual will specify exact interval and related components (water pump, tensioners).

Engine Oil Type:

Typically 5W-30 or 10W-30 API SG/SH, depending on climate. Manual will confirm exact specifications and capacity.

Transmission Fluid Type Auto:

Dexron III or equivalent. Manual will list specific Mazda specification and capacity.

Coolant Type:

Ethylene glycol-based coolant (e.g., Mazda FL22 or equivalent). Manual will specify mix ratio and capacity.

Common Concerns:

Timing belt failure on V6 if not replaced on schedule, potential for worn engine mounts, aging suspension bushings, power window regulator issues, and A/C system leaks are common for vehicles of this age. The manual will detail specific diagnostic and repair procedures for these and other issues.

📚 Vehicle History

Mazda Philosophy:

Mazda has a long history of producing driver-focused vehicles with a reputation for reliability and innovative engineering, often referred to as Zoom-Zoom.

Generation Transition:

The 1992-1997 models represent the GE platform, a significant redesign from the previous GD platform, featuring more aerodynamic styling and improved chassis dynamics. The MX-6 was the coupe variant sharing much of its mechanicals with the 626 sedan.

Manufacturing Locations:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Model Reputation:

The Mazda 626 and MX-6 models from this period were generally well-regarded for their handling, reliability, and stylish design, contributing to Mazda's growing reputation for producing sporty and engaging vehicles.