Engine:
4.9L (300 cu in) I6, 5.0L (302 cu in) V8 (EFI), 5.8L (351W cu in) V8 (EFI), 7.5L (460 cu in) V8 (EFI)
Transmission:
Manual Transmissions (M5OD-R2, ZF S5-47), Automatic Transmissions (E4OD, AOD)
Drivetrain:
2WD & 4WD Systems, Transfer Cases (BW1356), Front & Rear Axles, Driveshafts
Suspension:
Front Twin-I-Beam Independent Front Suspension (IFS), Rear Leaf Springs, Shock Absorbers
Brakes:
Front Disc Brakes, Rear Drum Brakes, Anti-lock Braking System (ABS) for applicable models
Electrical System:
Charging System, Starting System, Ignition System, Lighting, Instrumentation, Fuses & Relays, Body Electrical Components, Powertrain Control Module (PCM) & Diagnostics
Fuel System:
Fuel Tank, Fuel Pump, Fuel Injectors, Fuel Pressure Regulator, Emission Control Systems
Cooling System:
Radiator, Fan, Water Pump, Thermostat, Coolant Hoses
Exhaust System:
Exhaust Manifolds, Catalytic Converter, Muffler, Exhaust Pipes
Steering:
Power Steering System, Steering Column, Steering Gear
Body And Frame:
Frame Repair, Body Panels, Doors, Hood, Tailgate, Interior Trim, Glass
Maintenance:
Routine service, lubrication, oil changes, filter replacements, fluid checks and changes
Engine Repair:
Engine removal/installation, cylinder head repair, piston/ring replacement, crankshaft/bearing service, timing component replacement, component rebuilds
Transmission Repair:
Transmission removal/installation, internal component repair, clutch replacement (manual), hydraulic system service (automatic)
Drivetrain Repair:
Driveshaft balancing and U-joint replacement, axle differential service, transfer case repair
Brake Repair:
Brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper/wheel cylinder service, brake line replacement, ABS system diagnostics and repair
Electrical Diagnostics:
Wiring harness inspection and repair, component testing, diagnostic trouble code (DTC) retrieval and interpretation, circuit troubleshooting
Suspension And Steering Repair:
Component replacement (ball joints, tie rod ends, control arms), alignment procedures, power steering pump and gearbox service
Body And Interior Work:
Panel alignment, door and window mechanisms, trim panel removal and installation, weatherstrip replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, common problem identification
Depth:
Comprehensive: Covers everything from routine maintenance and minor repairs to major overhauls and complete vehicle diagnostics. Includes OEM specifications.
Format:
PDF (Portable Document Format)
Printability:
High-resolution, fully printable. Users can print individual pages or the entire manual.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Device Compatibility:
All Windows & Mac versions, smartphones, iPads, tablets, flash drives, hard drives.
Reader Requirement:
Adobe Acrobat Reader (free download available).
Delivery:
Instant email download link after PayPal payment confirmation.
Engine Options Summarized:
4.9L I6 (300ci), 5.0L V8 (302ci), 5.8L V8 (351Wci), 7.5L V8 (460ci) - all electronically fuel injected (EFI).
Torque Specifications Mention:
Manual provides detailed torque specifications for critical engine components (head bolts, main bearings, etc.).
Fuel System Type:
Electronic Fuel Injection (EFI) for all engine variants in these model years. Includes details on fuel pump operation, injector pulse width, and fuel pressure.
Diagnostic Ports:
Information on accessing the OBD-I diagnostic connector for retrieving trouble codes and monitoring sensor data.
Emission Systems:
Details on emission control systems, including EGR, PCV, and catalytic converter operation, and troubleshooting procedures.
Manual Transmission Options:
M5OD-R2 (5-speed manual), ZF S5-47 (heavy-duty 5-speed manual, common in F-250/F-350).
Automatic Transmission Options:
AOD (4-speed automatic overdrive), E4OD (4-speed electronically controlled automatic overdrive - heavy duty).
Transmission Fluid Specs:
Specifies correct Automatic Transmission Fluid (ATF) type (e.g., MERCON for AOD, MERCON V or equivalent for E4OD) and Manual Transmission Fluid (MTF) type.
Clutch Service:
Procedures for clutch disc, pressure plate, and release bearing replacement, as well as hydraulic clutch system service.
Recommended Oil Change Interval:
Typically every 3,000 miles or 3 months for conventional oil, or longer intervals with synthetic oil (refer to manual for specific recommendations based on driving conditions).
Transmission Fluid Change Interval:
Recommended fluid changes for automatic transmissions typically every 30,000-60,000 miles, and manual transmissions every 60,000-100,000 miles, depending on usage.
Engine Oil Type:
Refer to manual for exact API service classification and viscosity grade (e.g., SAE 5W-30, 5W-20, or 10W-30 depending on engine and climate).
Coolant Type:
Typically a conventional ethylene glycol-based coolant (e.g., Ford Premium Gold or equivalent meeting Ford specification ESE-M97B44-A).
Brake Fluid Type:
DOT 3 brake fluid.
Common Wear Items:
Potential for wear in suspension components (ball joints, tie rod ends), aging rubber hoses and seals, exhaust manifold cracks (especially on 4.6L/5.4L modular V8s, though not in this specific manual's scope), and power steering leaks.
Electrical Common Faults:
Corrosion in electrical connectors, failing alternator diodes, and issues with the ignition control module (TFI) have been reported on some Ford vehicles of this era.
