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Mitsubishi 3000GT 1992-1996 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Model Generation: Z16A (First Generation) Codes Chassis Codes: Z16A 👋 Introduction Market Position Positioning: Flagship sports coupe, positioned as a high-performance GT...
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Mitsubishi 3000GT 1992-1996 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Model Generation:
Z16A (First Generation)
Codes
Chassis Codes:
Z16A
👋 Introduction
Market Position
Positioning:
Flagship sports coupe, positioned as a high-performance GT car with advanced technology for its era.
Competitive Analysis
Competitors:
Toyota Supra (Mk IV), Nissan 300ZX (Z32), Mazda RX-7 (FD), Porsche 968, Chevrolet Corvette.
Key Features
Advanced Features:
Available Twin-Turbo V6, All-Wheel Drive (AWD), Active Aerodynamics (active front spoiler, rear wing), Electronically controlled suspension (ECS), All-Wheel Steering (AWS).
Design Philosophy:
A true GT car, blending high performance with comfortable long-distance touring capabilities, featuring a sleek aerodynamic design.
📋 Manual Details
Coverage Areas
Covered Model Years:
1992, 1993, 1994, 1995, 1996
Covered Variants:
All trims including Base, SL, VR-4 (DOHC, Twin-Turbo, AWD, AWS)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Content Type:
Service Manual / Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF likely, or Printable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (6G72 SOHC/DOHC, Twin-Turbo), Transmission (Manual F5M33/F5M33-1, Automatic V5A5A), Drivetrain (AWD, Transfer Case, Driveshafts, Differentials)
Chassis:
Suspension (Front MacPherson Strut, Rear Multi-link, ECS), Steering (Hydraulic Power, AWS), Brakes (ABS, Ventilated Discs F/R, Brake Bias Control)
Electrical:
Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, HVAC Controls, Audio System, Power Accessories, Wiring Diagrams, Diagnostic Trouble Codes (DTCs)
Body:
Exterior Panels, Interior Trim, Doors, Windows, Seats, Roof System (Convertible/T-Top variations if applicable for the era)
Diagnostic Tools:
Details on the use of specialized Mitsubishi diagnostic tools or procedures necessary for troubleshooting complex systems.
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Adjustments
Repair:
Engine Overhaul, Turbocharger Rebuild, Transmission Rebuild, Differential Service, Suspension Component Replacement, Brake System Service, Electrical Component Diagnosis and Replacement, HVAC System Repair
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, DTC Interpretation, Wiring Harness Testing, Component Testing Procedures
Technical Data:
Includes torque specifications, tightening sequences, component tolerances, diagnostic flowcharts, and wiring diagrams.
Technical Depth
Depth:
Comprehensive from basic checks to full component rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
Digital Format Details:
Likely Searchable PDF, allowing for quick information retrieval. May be a collection of scanned factory manuals.
Print Quality
Print Quality Notes:
If scanned, quality can vary. Official factory manuals are typically high-quality prints with clear diagrams.
Binding Type
Binding Type:
N/A (for digital format)
Paper Type
Paper Type:
N/A (for digital format)
Completeness
Coverage Scope:
Covers all major mechanical, electrical, and body systems for the specified model years, making it ideal for both DIY enthusiasts and professional mechanics.
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Configuration:
3.0L V6 SOHC (Base, SL) and DOHC Twin-Turbo (VR-4)
Performance
Horsepower Naturally Aspirated:
222 hp @ 6000 rpm (SOHC)
Torque Naturally Aspirated:
205 lb-ft @ 4500 rpm (SOHC)
Horsepower Twin Turbo:
300 hp @ 6000 rpm (DOHC Twin-Turbo)
Torque Twin Turbo:
307 lb-ft @ 3000 rpm (DOHC Twin-Turbo)
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., DiaQueen Super Long Life Coolant or equivalent)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Pack setup
Emissions Control:
Catalytic converters, oxygen sensors, EGR system (where applicable).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (F5M33) standard on most models, optional Automatic
Optional
Transmission Type Optional:
4-speed Automatic (V5A5A) with electronic control
Features
Manual Transmission Features:
Hydraulic clutch actuation, often paired with AWD system.
Automatic Transmission Features:
Sport mode, electronically controlled shift points.
Fluid Specifications
Manual Transmission Fluid:
GL-4 or GL-5 Gear Oil, viscosity dependent on climate (e.g., 75W-90)
Automatic Transmission Fluid:
DIA QUEEN ATF-SP III (or equivalent Dexron-III/Mercon compatible fluid)
📐 Dimensions
Exterior
Length:
Approx. 180.7 inches (4590 mm)
Width:
Approx. 70.2 inches (1783 mm)
Height:
Approx. 48.2 inches (1224 mm)
Wheelbase:
Approx. 97.2 inches (2469 mm)
Ground Clearance:
Approx. 5.3 inches (135 mm) for AWD models, though variable with ECS settings.
Weights
Curb Weight:
Approx. 3500 - 3900 lbs (1588 - 1769 kg) depending on trim and drivetrain
Cargo
Cargo Volume:
Limited by coupe design, specific figures often not prominently featured but typical for a 2+2 sports coupe.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Data availability may vary by year and region. Early 90s vehicles often had less comprehensive standardized testing.
Active Features
Active Safety:
Anti-lock Braking System (ABS), All-Wheel Drive (AWD), All-Wheel Steering (AWS - on VR-4 models)
Passive Features
Passive Safety:
Driver and Passenger Airbags (standard), Front and Rear Crumple Zones, Reinforced Safety Cage, Three-point Seatbelts.
Seat Belts:
3-point inertia-reel seatbelts with pre-tensioners (depending on year/market).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Stereo with Cassette and CD Player (optional), premium audio systems available (e.g., Bose).
Climate Control:
Automatic Climate Control (optional/standard on higher trims) with digital display.
Driver Assistance
Active Aero:
Variable-height rear spoiler and front air dam that adjust based on speed. (VR-4)
Ecs:
Electronic Controlled Suspension, allowing driver selection of ride comfort/sport modes. (VR-4)
Aws:
All-Wheel Steering system that steers the rear wheels for improved agility at low speeds and stability at high speeds. (VR-4)
Connectivity
OBD Ii:
Pre-OBD-II diagnostic systems. Likely uses Mitsubishi's proprietary diagnostic connectors and protocols.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles or 6 months, whichever comes first (refer to specific manual for exact interval).
Timing Belt Replacement:
Every 60,000 miles or 5 years (crucial for interference engine).
Coolant Flush:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Viscosity:
10W-30 or 10W-40 recommended (check manual for specific climate recommendations)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 L) with filter (SOHC) / 5.0 quarts (4.7 L) with filter (DOHC Twin-Turbo)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Power steering fluid or ATF Dexron-II/III
Known Issues
Common Problems:
ECS failure (suspension shocks leaking/malfunctioning), Active Aero system issues (motors, linkages), Turbocharger failures (especially on neglected VR-4s), ECU capacitor failures, Oil cooler leaks, Crankshaft/camshaft sensor issues, catalytic converter failure.
Maintenance Tips:
Regular fluid changes, diligent timing belt replacement, and careful attention to the ECS and active aero systems are critical for longevity.
Recurrent Maintenance Items:
Spark plug replacement (can be challenging on rear bank of V6), fuel filter replacement, various vacuum hoses on turbo models.
📚 Vehicle History
Brand Heritage
Heritage Context:
Mitsubishi's reputation for performance and technological innovation, building on models like the Starion and Lancer Evolution series.
Model Evolution
Evolution 1992-1996:
Introduced in 1991 (as a 1991 model in some markets), it underwent a significant facelift for the 1994 model year, featuring revised styling, updated aerodynamics, and improved interior amenities. The 1992-1993 models represent the initial configuration, while 1994-1996 models benefit from these enhancements.
Production
Production Location:
Japan
Production Years:
1991-2000
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Consistently praised by automotive journalists for its performance, technology, and styling upon release. May have received awards like Car and Driver's '10Best' or MotorTrend 'Import Car of the Year' nominations or wins depending on specific market introductions.
Ratings
Performance Ratings:
Highly regarded for its acceleration, handling, and braking capabilities, especially in VR-4 trim.
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